Learning Diffusion Policies for Robotic Manipulation of Timber Joinery under Fabrication Uncertainty

Construction uncertainties such as fabrication inaccuracies and material imperfections pose a significant challenge to contact-rich robotic manipulation by hindering precise and robust assembly. In this paper, we explore the performance and robustness of diffusion policy learning as a promising solution for contact-sensitive robotic assembly at construction scale, using timber mortise and tenon joints as a case study. A two-phase study is conducted: first, to evaluate policy performance and applicability; second, to assess robustness in handling fabrication uncertainties simulated as randomized perturbations to the mortise position. The best-performing policy achieved a total average success rate of 75% with perturbations up to 10 mm, including 100% success in unperturbed cases. The results demonstrate the potential of sensory-motor diffusion policies to generalize to a wide range of complex, contact-rich assembly tasks across construction and manufacturing, advancing robotic construction under uncertainty and contributing to safer, more efficient building practices.