Learning to Capture Rocks using an Excavator: A Reinforcement Learning Approach with Guiding Reward Formulation

Rock capturing with standard excavator buckets is a challenging task typically requiring the expertise of skilled operators. Unlike soil digging, it involves manipulating large, irregular rocks in unstructured environments where complex contact interactions with granular material make model-based control impractical. Existing autonomous excavation methods focus mainly on continuous media or rely on specialized grippers, limiting their applicability to real-world construction sites. This paper introduces a fully data-driven control framework for rock capturing that eliminates the need for explicit modeling of rock or soil properties. Robustness is enhanced through extensive domain randomization of rock geometry, density, and mass, as well as the initial configurations of the bucket, rock, and goal position. To the best of our knowledge, this is the first study to develop and evaluate an RL-based controller for the rock capturing task. Experimental results show that the policy generalizes well to unseen rocks and varying soil conditions, achieving high success rates comparable to those of human participants while maintaining machine stability. Corresponding author Email address: amirmasoud.molaei@tuni.fi Keywords: Excavators, Automatic rock capturing, Reinforcement learning, High-fidelity simulation, Guiding Reward Formulation, Non-prehensile manipulation 1. Introduction Autonomous excavation holds a great promise in addressing increasing demands of the mining and construction industries, two of the largest and most essential sectors worldwide. The excavator is one of the most widely used and versatile heavy-duty mobile machines (HDMMs), which is typically operated through a hydraulic system. Excavators are utilized for a wide range of earth-moving tasks, including digging, trenching, grading, and in particular material handling. Despite their versatility, traditional manual operation of excavators can result in low efficiency, increased physical strain on operators, and exposure to hazardous environments like open-pit mines. These challenges underscore the need for automation to enhance safety and productivity. An excavator is primarily composed of three major components, the traveling body, swing body, and the front digging manipulator. The digging manipulator, includes three main parts, boom, arm, and bucket, which are actuated by hydraulic cylinders. Additionally, joints connect the swing body, boom, arm, and bucket, allowing for flexible and precise motion [1, 2, 3, 4].