Federated Split Learning for Resource-Constrained Robots in Industrial IoT: Framework Comparison, Optimization Strategies, and Future Directions

Abstract--Federated split learning (FedSL) has emerged as a promising paradigm for enabling collaborative intelligence in industrial Internet of Things (IoT) systems, particularly in smart factories where data privacy, communication efficiency, and device heterogeneity are critical concerns. In this article, we present a comprehensive study of FedSL frameworks tailored for resource-constrained robots in industrial scenarios. We compare synchronous, asynchronous, hierarchical, and heterogeneous FedSL frameworks in terms of workflow, scalability, adaptability, and limitations under dynamic industrial conditions. Furthermore, we systematically categorize token fusion strategies into three paradigms: input-level (pre-fusion), intermediate-level (intra-fusion), and output-level (post-fusion), and summarize their respective strengths in industrial applications. We also provide adaptive optimization techniques to enhance the efficiency and feasibility of FedSL implementation, including model compression, split layer selection, computing frequency allocation, and wireless resource management. Finally, we outline open issues and research directions of FedSL in future smart manufacturing systems. The rapid evolution of the industrial Internet of Things (IoT) has catalyzed a paradigm shift toward intelligent, autonomous, and interconnected manufacturing systems [1]. At the heart of this transformation are networked robots that perform complex tasks such as quality inspection, predictive maintenance, and multi-device collaboration across dynamic production environments. These robots are increasingly equipped with multimodal sensors and onboard computing units, enabling them to perceive, reason, and act in real time [2].