Machine learning methods have a groundbreaking impact in many application domains, but their application on real robotic platforms is still limited. Despite the many challenges associated with combining machine learning technology with robotics, robot learning remains one of the most promising directions for enhancing thecapabilities ofrobots.

Abstract--Training effective artificial intelligence models for telecommunications is challenging due to the scarcity of deployment-specific data. Real data collection is expensive, and available datasets often fail to capture the unique operational conditions and contextual variability of the network environment. Digital twinning provides a potential solution to this problem, as simulators tailored to the current network deployment can generate site-specific data to augment the available training datasets. However, there is a need to develop solutions to bridge the inherent simulation-to-reality (sim-to-real) gap between synthetic and real-world data. This paper reviews recent advances on two complementary strategies: 1) the calibration of digital twins (DTs) through real-world measurements, and 2) the use of sim-to-real gap-aware training strategies to robustly handle residual discrepancies between digital twin-generated and real data. For the latter, we evaluate two conceptually distinct methods that model the sim-to-real gap either at the level of the environment via Bayesian learning or at the level of the training loss via prediction-powered inference. Driven by the continued growth of computing resources and training datasets, artificial intelligence (AI) research is widely considered to be in the scaling era, which is focused on the development of general-purpose models that exhibit emergent capabilities. While this trend has yielded impressive results for many tasks, particularly in the domain of language modeling, it poses unique challenges when applied to engineering domains such as telecommunication networks.

Machine learning, particularly deep learning, is transforming industrial quality inspection. Yet, training robust machine learning models typically requires large volumes of high-quality labeled data, which are expensive, time-consuming, and labor-intensive to obtain in manufacturing. Moreover, defective samples are intrinsically rare, leading to severe class imbalance that degrades model performance. These data constraints hinder the widespread adoption of machine learning-based quality inspection methods in real production environments. Synthetic data generation (SDG) offers a promising solution by enabling the creation of large, balanced, and fully annotated datasets in an efficient, cost-effective, and scalable manner. This paper presents a hybrid SDG framework that integrates simulation-based rendering, domain randomization, and real background compositing to enable zero-shot learning for computer vision-based industrial part inspection without manual annotation. The SDG pipeline generates 12,960 labeled images in one hour by varying part geometry, lighting, and surface properties, and then compositing synthetic parts onto real image backgrounds. A two-stage architecture utilizing a YOLOv8n backbone for object detection and MobileNetV3-small for quality classification is trained exclusively on synthetic data and evaluated on 300 real industrial parts. The proposed approach achieves an mAP@0.5 of 0.995 for detection, 96% classification accuracy, and 90.1% balanced accuracy. Comparative evaluation against few-shot real-data baseline approaches demonstrates significant improvement. The proposed SDG-based approach achieves 90-91% balanced accuracy under severe class imbalance, while the baselines reach only 50% accuracy. These results demonstrate that the proposed method enables annotation-free, scalable, and robust quality inspection for real-world manufacturing applications.

Abstract--This chapter addresses the critical challenge of simulation-to-reality (sim-to-real) transfer for deep reinforcement learning (DRL) in bipedal locomotion. The first is to shrink the gap through model-centric strategies that systematically improve the simulator's physical fidelity. The second is to harden the policy, a complementary approach that uses in-simulation robustness training and post-deployment adaptation to make the policy inherently resilient to model inaccuracies. The chapter concludes by synthesizing these philosophies into a strategic framework, providing a clear roadmap for developing and evaluating robust sim-to-real solutions. Bipedal robots, machines that walk on two legs, are compelling platforms for operation in human-centric and natural environments. They can climb stairs, step over irregular obstacles, traverse narrow passages, and access spaces that are impractical for wheeled platforms. Their anthropomorphic form factor also enables natural interaction with tools and infrastructure designed for humans, making them suitable for disaster response, healthcare, logistics, and industrial applications. Bipedal locomotion remains challenging because of its high dimensionality, underactuation, and intermittent contacts. Model-based methods struggle with complex dynamics, whereas deep reinforcement learning (DRL) has achieved impressive simulation results in bipedal locomotion through trial and error. As shown in Figure 1, DRL achieves more robust performance than model-based control, particularly as task complexity increases. Most controllers adopt either end-to-end policies that map observations to actions or hierarchical policies that decouple high-level (HL) intent from low-level (LL) execution. Both approaches perform well in simulation but transfer unreliably to hardware, a limitation known as the sim-to-real gap.

Precise semantic segmentation of crops and weeds is necessary for agricultural weeding robots. However, training deep learning models requires large annotated datasets, which are costly to obtain in real fields. Synthetic data can reduce this burden, but the gap between simulated and real images remains a challenge. In this paper, we present a pipeline for procedural generation of synthetic crop-weed images using Blender, producing annotated datasets under diverse conditions of plant growth, weed density, lighting, and camera angle. We benchmark several state-of-the-art segmentation models on synthetic and real datasets and analyze their cross-domain generalization. Our results show that training on synthetic images leads to a sim-to-real gap of 10%, surpassing previous state-of-the-art methods. Moreover, synthetic data demonstrates good generalization properties, outperforming real datasets in cross-domain scenarios. These findings highlight the potential of synthetic agricultural datasets and support hybrid strategies for more efficient model training.

Abstract-- Reliable autonomous navigation across the unstructured terrains of distant planetary surfaces is a critical enabler for future space exploration. However, the deployment of learning-based controllers is hindered by the inherent sim-to-real gap, particularly for the complex dynamics of wheel interactions with granular media. This work presents a complete sim-to-real framework for developing and validating robust control policies for dynamic waypoint tracking on such challenging surfaces. We leverage massively parallel simulation to train reinforcement learning agents across a vast distribution of procedurally generated environments with randomized physics. These policies are then transferred zero-shot to a physical wheeled rover operating in a lunar-analogue facility. Our experiments systematically compare multiple reinforcement learning algorithms and action smoothing filters to identify the most effective combinations for real-world deployment. Crucially, we provide strong empirical evidence that agents trained with procedural diversity achieve superior zero-shot performance compared to those trained on static scenarios. We also analyze the trade-offs of fine-tuning with high-fidelity particle physics, which offers minor gains in low-speed precision at a significant computational cost. T ogether, these contributions establish a validated workflow for creating reliable learning-based navigation systems, marking a substantial step towards deploying autonomous robots in the final frontier .

Humanoid whole-body control (WBC) policies trained in simulation often suffer from the sim-to-real gap, which fundamentally arises from simulator inductive bias, the inherent assumptions and limitations of any single simulator. These biases lead to nontrivial discrepancies both across simulators and between simulation and the real world. To mitigate the effect of simulator inductive bias, the key idea is to train policies jointly across multiple simulators, encouraging the learned controller to capture dynamics that generalize beyond any single simulator's assumptions. We thus introduce PolySim, a WBC training platform that integrates multiple heterogeneous simulators. PolySim can launch parallel environments from different engines simultaneously within a single training run, thereby realizing dynamics-level domain randomization. Theoretically, we show that PolySim yields a tighter upper bound on simulator inductive bias than single-simulator training. In experiments, PolySim substantially reduces motion-tracking error in sim-to-sim evaluations; for example, on MuJoCo, it improves execution success by 52.8 over an IsaacSim baseline. PolySim further enables zero-shot deployment on a real Unitree G1 without additional fine-tuning, showing effective transfer from simulation to the real world. We will release the PolySim code upon acceptance of this work.

Quadruped-based mobile manipulation presents significant challenges in robotics due to the diversity of required skills, the extended task horizon, and partial observability. After presenting a multi-stage pick-and-place task as a succinct yet sufficiently rich setup that captures key desiderata for quadruped-based mobile manipulation, we propose an approach that can train a visuo-motor policy entirely in simulation, and achieve nearly 80\% success in the real world. The policy efficiently performs search, approach, grasp, transport, and drop into actions, with emerged behaviors such as re-grasping and task chaining. We conduct an extensive set of real-world experiments with ablation studies highlighting key techniques for efficient training and effective sim-to-real transfer. Additional experiments demonstrate deployment across a variety of indoor and outdoor environments. Demo videos and additional resources are available on the project page: https://horizonrobotics.github.io/gail/SLIM.

Traffic Signal Control (TSC) is essential for managing urban traffic flow and reducing congestion. Reinforcement Learning (RL) offers an adaptive method for TSC by responding to dynamic traffic patterns, with multi-agent RL (MARL) gaining traction as intersections naturally function as coordinated agents. However, due to shifts in environmental dynamics, implementing MARL-based TSC policies in the real world often leads to a significant performance drop, known as the sim-to-real gap. Grounded Action Transformation (GAT) has successfully mitigated this gap in single-agent RL for TSC, but real-world traffic networks, which involve numerous interacting intersections, are better suited to a MARL framework. In this work, we introduce JL-GAT, an application of GAT to MARL-based TSC that balances scalability with enhanced grounding capability by incorporating information from neighboring agents. JL-GAT adopts a decentralized approach to GAT, allowing for the scalability often required in real-world traffic networks while still capturing key interactions between agents. Comprehensive experiments on various road networks under simulated adverse weather conditions, along with ablation studies, demonstrate the effectiveness of JL-GAT. The code is publicly available at https://github.com/DaRL-LibSignal/JL-GAT/.

Autonomous learning of dexterous, long-horizon robotic skills has been a longstanding pursuit of embodied AI. Recent advances in robotic reinforcement learning (RL) have demonstrated remarkable performance and robustness in real-world visuomotor control tasks. However, applying RL in the real world faces challenges such as low sample efficiency, slow exploration, and significant reliance on human intervention. In contrast, simulators offer a safe and efficient environment for extensive exploration and data collection, while the visual sim-to-real gap, often a limiting factor, can be mitigated using real-to-sim techniques. Building on these, we propose SimLauncher, a novel framework that combines the strengths of real-world RL and real-to-sim-to-real approaches to overcome these challenges. Specifically, we first pre-train a visuomotor policy in the digital twin simulation environment, which then benefits real-world RL in two ways: (1) bootstrapping target values using extensive simulated demonstrations and real-world demonstrations derived from pre-trained policy rollouts, and (2) Incorporating action proposals from the pre-trained policy for better exploration. We conduct comprehensive experiments across multi-stage, contact-rich, and dexterous hand manipulation tasks. Compared to prior real-world RL approaches, SimLauncher significantly improves sample efficiency and achieves near-perfect success rates. We hope this work serves as a proof of concept and inspires further research on leveraging large-scale simulation pre-training to benefit real-world robotic RL.