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Design and Development of a Modular Bucket Drum Excavator for Lunar ISRU

Giel, Simon, Hurrell, James, Santra, Shreya, Mishra, Ashutosh, Uno, Kentaro, Yoshida, Kazuya

arXiv.org Artificial Intelligence

In-Situ Resource Utilization (ISRU) is one of the key technologies for enabling sustainable access to the Moon. The ability to excavate lunar regolith is the first step in making lunar resources accessible and usable. This work presents the development of a bucket drum for the modular robotic system MoonBot, as part of the Japanese Moonshot program. A 3D-printed prototype made of PLA was manufactured to evaluate its efficiency through a series of sandbox tests. The resulting tool weighs 4.8 kg and has a volume of 14.06 L. It is capable of continuous excavation at a rate of 777.54 kg/h with a normalized energy consumption of 0.022 Wh/kg. In batch operation, the excavation rate is 172.02 kg/h with a normalized energy consumption of 0.86 Wh per kilogram of excavated material. The obtained results demonstrate the successful implementation of the concept. A key advantage of the developed tool is its compatibility with the modular MoonBot robotic platform, which enables flexible and efficient mission planning. Further improvements may include the integration of sensors and an autonomous control system to enhance the excavation process.


Learning to Capture Rocks using an Excavator: A Reinforcement Learning Approach with Guiding Reward Formulation

Molaei, Amirmasoud, Heravi, Mohammad, Ghabcheloo, Reza

arXiv.org Artificial Intelligence

Rock capturing with standard excavator buckets is a challenging task typically requiring the expertise of skilled operators. Unlike soil digging, it involves manipulating large, irregular rocks in unstructured environments where complex contact interactions with granular material make model-based control impractical. Existing autonomous excavation methods focus mainly on continuous media or rely on specialized grippers, limiting their applicability to real-world construction sites. This paper introduces a fully data-driven control framework for rock capturing that eliminates the need for explicit modeling of rock or soil properties. Robustness is enhanced through extensive domain randomization of rock geometry, density, and mass, as well as the initial configurations of the bucket, rock, and goal position. To the best of our knowledge, this is the first study to develop and evaluate an RL-based controller for the rock capturing task. Experimental results show that the policy generalizes well to unseen rocks and varying soil conditions, achieving high success rates comparable to those of human participants while maintaining machine stability. Corresponding author Email address: amirmasoud.molaei@tuni.fi Keywords: Excavators, Automatic rock capturing, Reinforcement learning, High-fidelity simulation, Guiding Reward Formulation, Non-prehensile manipulation 1. Introduction Autonomous excavation holds a great promise in addressing increasing demands of the mining and construction industries, two of the largest and most essential sectors worldwide. The excavator is one of the most widely used and versatile heavy-duty mobile machines (HDMMs), which is typically operated through a hydraulic system. Excavators are utilized for a wide range of earth-moving tasks, including digging, trenching, grading, and in particular material handling. Despite their versatility, traditional manual operation of excavators can result in low efficiency, increased physical strain on operators, and exposure to hazardous environments like open-pit mines. These challenges underscore the need for automation to enhance safety and productivity. An excavator is primarily composed of three major components, the traveling body, swing body, and the front digging manipulator. The digging manipulator, includes three main parts, boom, arm, and bucket, which are actuated by hydraulic cylinders. Additionally, joints connect the swing body, boom, arm, and bucket, allowing for flexible and precise motion [1, 2, 3, 4].


Towards Learning Boulder Excavation with Hydraulic Excavators

Gruetter, Jonas, Terenzi, Lorenzo, Egli, Pascal, Hutter, Marco

arXiv.org Artificial Intelligence

Construction sites frequently require removing large rocks before excavation or grading can proceed. Human operators typically extract these boulders using only standard digging buckets, avoiding time-consuming tool changes to specialized grippers. This task demands manipulating irregular objects with unknown geometries in harsh outdoor environments where dust, variable lighting, and occlusions hinder perception. The excavator must adapt to varying soil resistance--dragging along hard-packed surfaces or penetrating soft ground--while coordinating multiple hydraulic joints to secure rocks using a shovel. Current autonomous excavation focuses on continuous media (soil, gravel) or uses specialized grippers with detailed geometric planning for discrete objects. These approaches either cannot handle large irregular rocks or require impractical tool changes that interrupt workflow. We train a reinforcement learning policy in simulation using rigid-body dynamics and analytical soil models. The policy processes sparse LiDAR points (just 20 per rock) from vision-based segmentation and proprioceptive feedback to control standard excavator buckets. The learned agent discovers different strategies based on soil resistance: dragging along the surface in hard soil and penetrating directly in soft conditions. Field tests on a 12-ton excavator achieved 70% success across varied rocks (0.4-0.7m) and soil types, compared to 83% for human operators. This demonstrates that standard construction equipment can learn complex manipulation despite sparse perception and challenging outdoor conditions.


Looted mummy skull mislabeled for over a century

Popular Science

The roughly 350-year-old elongated skull is not Incan at all. Breakthroughs, discoveries, and DIY tips sent every weekday. While re-evaluating a centuries' old, elongated skull originally theorized to belong to an Incan "tribal chief," a team of archaeologists in Switzerland came across a startling discovery. The mummified cranium instead likely belonged to a respected member of a separate indigenous community that lived as subjects within the Incan empire. Their findings are published in the and are now helping recontextualize the remains while also addressing the field's longstanding ethical issues.


Machine Learning-Based Self-Localization Using Internal Sensors for Automating Bulldozers

Sawafuji, Hikaru, Ozaki, Ryota, Motomura, Takuto, Matsuda, Toyohisa, Tojima, Masanori, Uchida, Kento, Shirakawa, Shinichi

arXiv.org Artificial Intelligence

Self-localization is an important technology for automating bulldozers. Conventional bulldozer self-localization systems rely on RTK-GNSS (Real Time Kinematic-Global Navigation Satellite Systems). However, RTK-GNSS signals are sometimes lost in certain mining conditions. Therefore, self-localization methods that do not depend on RTK-GNSS are required. In this paper, we propose a machine learning-based self-localization method for bulldozers. The proposed method consists of two steps: estimating local velocities using a machine learning model from internal sensors, and incorporating these estimates into an Extended Kalman Filter (EKF) for global localization. We also created a novel dataset for bulldozer odometry and conducted experiments across various driving scenarios, including slalom, excavation, and driving on slopes. The result demonstrated that the proposed self-localization method suppressed the accumulation of position errors compared to kinematics-based methods, especially when slip occurred. Furthermore, this study showed that bulldozer-specific sensors, such as blade position sensors and hydraulic pressure sensors, contributed to improving self-localization accuracy.


Toward Task Capable Active Matter: Learning to Avoid Clogging in Confined Collectives via Collisions

Aina, Kehinde O., Avinery, Ram, Kuan, Hui-Shun, Betterton, Meredith D., Goodisman, Michael A. D., Goldman, Daniel I.

arXiv.org Artificial Intelligence

Social organisms which construct nests consisting of tunnels and chambers necessarily navigate confined and crowded conditions. Unlike low-density collectives like bird flocks and insect swarms, in which hydrodynamic and statistical phenomena dominate, the physics of glasses and supercooled fluids is important to understand clogging behaviors in high-density collectives. Our previous work revealed that fire ants flowing in confined tunnels utilize diverse behaviors like unequal workload distributions, spontaneous direction reversals, and limited interaction times to mitigate clogging and jamming and thus maintain functional flow; implementation of similar rules in a small robophysical swarm led to high performance through spontaneous dissolution of clogs and clusters. However, how the insects learn such behaviors, and how we can develop "task capable" active matter in such regimes, remains a challenge in part because interaction dynamics are dominated by local, time-consuming collisions and no single agent can guide the entire collective. Here, we hypothesized that effective flow and clog mitigation could emerge purely through local learning. We tasked small groups of robots with pellet excavation in a narrow tunnel, allowing them to modify reversal probabilities over time. Initially, robots had equal probabilities and clogs were common. Reversals improved flow. When reversal probabilities adapted via collisions and noisy tunnel length estimates, workload inequality and performance improved. Our robophysical study of an excavating swarm shows that, despite the seeming complexity and difficulty of the task, simple learning rules can mitigate or leverage unavoidable features in task-capable dense active matter, leading to hypotheses for dense biological and robotic swarms.


Fault-Tolerant Multi-Robot Coordination with Limited Sensing within Confined Environments

Aina, Kehinde O., Bagheri, Hosain, Goldman, Daniel I.

arXiv.org Artificial Intelligence

As robots are increasingly deployed to collaborate on tasks within shared workspaces and resources, the failure of an individual robot can critically affect the group's performance. This issue is particularly challenging when robots lack global information or direct communication, relying instead on social interaction for coordination and to complete their tasks. In this study, we propose a novel fault-tolerance technique leveraging physical contact interactions in multi-robot systems, specifically under conditions of limited sensing and spatial confinement. We introduce the "Active Contact Response" (ACR) method, where each robot modulates its behavior based on the likelihood of encountering an inoperative (faulty) robot. Active robots are capable of collectively repositioning stationary and faulty peers to reduce obstructions and maintain optimal group functionality. We implement our algorithm in a team of autonomous robots, equipped with contact-sensing and collision-tolerance capabilities, tasked with collectively excavating cohesive model pellets. Experimental results indicate that the ACR method significantly improves the system's recovery time from robot failures, enabling continued collective excavation with minimal performance degradation. Thus, this work demonstrates the potential of leveraging local, social, and physical interactions to enhance fault tolerance and coordination in multi-robot systems operating in constrained and extreme environments.


Splintering Nonconcatenative Languages for Better Tokenization

Gazit, Bar, Shmidman, Shaltiel, Shmidman, Avi, Pinter, Yuval

arXiv.org Artificial Intelligence

Common subword tokenization algorithms like BPE and UnigramLM assume that text can be split into meaningful units by concatenative measures alone. This is not true for languages such as Hebrew and Arabic, where morphology is encoded in root-template patterns, or Malay and Georgian, where split affixes are common. We present SPLINTER, a pre-processing step which rearranges text into a linear form that better represents such nonconcatenative morphologies, enabling meaningful contiguous segments to be found by the tokenizer. We demonstrate SPLINTER's merit using both intrinsic measures evaluating token vocabularies in Hebrew, Arabic, and Malay; as well as on downstream tasks using BERT-architecture models trained for Hebrew.


TERA: A Simulation Environment for Terrain Excavation Robot Autonomy

Aluckal, Christo, Lal, Roopesh Vinodh Kumar, Courtney, Sean, Turkar, Yash, Dighe, Yashom, Kim, Young-Jin, Gemerek, Jake, Dantu, Karthik

arXiv.org Artificial Intelligence

Developing excavation autonomy is challenging given the environments where excavators operate, the complexity of physical interaction and the degrees of freedom of operation of the excavator itself. Simulation is a useful tool to build parts of the autonomy without the complexity of experimentation. Traditional excavator simulators are geared towards high fidelity interactions between the joints or between the terrain but do not incorporate other challenges such as perception required for end to end autonomy. A complete simulator should be capable of supporting real time operation while providing high fidelity simulation of the excavator(s), the environment, and their interaction. In this paper we present TERA (Terrain Excavation Robot Autonomy), a simulator geared towards autonomous excavator applications based on Unity3D and AGX that provides the extensibility and scalability required to study full autonomy. It provides the ability to configure the excavator and the environment per the user requirements. We also demonstrate realistic dynamics by incorporating a time-varying model that introduces variations in the system's responses. The simulator is then evaluated with different scenarios such as track deformation, velocities on different terrains, similarity of the system with the real excavator and the overall path error to show the capabilities of the simulation.


Progressive-Resolution Policy Distillation: Leveraging Coarse-Resolution Simulation for Time-Efficient Fine-Resolution Policy Learning

Kadokawa, Yuki, Tahara, Hirotaka, Matsubara, Takamitsu

arXiv.org Artificial Intelligence

In earthwork and construction, excavators often encounter large rocks mixed with various soil conditions, requiring skilled operators. This paper presents a framework for achieving autonomous excavation using reinforcement learning (RL) through a rock excavation simulator. In the simulation, resolution can be defined by the particle size/number in the whole soil space. Fine-resolution simulations closely mimic real-world behavior but demand significant calculation time and challenging sample collection, while coarse-resolution simulations enable faster sample collection but deviate from real-world behavior. To combine the advantages of both resolutions, we explore using policies developed in coarse-resolution simulations for pre-training in fine-resolution simulations. To this end, we propose a novel policy learning framework called Progressive-Resolution Policy Distillation (PRPD), which progressively transfers policies through some middle-resolution simulations with conservative policy transfer to avoid domain gaps that could lead to policy transfer failure. Validation in a rock excavation simulator and nine real-world rock environments demonstrated that PRPD reduced sampling time to less than 1/7 while maintaining task success rates comparable to those achieved through policy learning in a fine-resolution simulation.