All computational procedures were performed either on a desktop workstation running Ubuntu 18.04 By minimising off-target activation, Bayesian target optimisation could enable (e.g.) Here we provide further mathematical details for optimising holographic stimuli. Next we must evaluate the partial derivative on the right-hand side of Equation 13. The covariance between a GP and its derivative is given by [40, Sec 9.4] Simulations consisted of both ORF mapping and stimulus optimisation phases. For reference, a typical ORF mean function is given in Figure S2.

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful physical parameter variations. The empirical evaluation was conducted by analyzing real-world data from two AM processes: Directed Energy Deposition and Laser Powder Bed Fusion. In addition, we also studied the performance of the developed framework over public datasets with different alloy type and experimental parameter information. The results show the potential of physics-guided mixture models to examine the underlying physical behavior of an AM system.

Two-photon optogenetics has transformed our ability to probe the structure and function of neural circuits.

Correctly setting the parameters of a production machine is essential to improve product quality, increase efficiency, and reduce production costs while also supporting sustainability goals. Identifying optimal parameters involves an iterative process of producing an object and evaluating its quality. Minimizing the number of iterations is, therefore, desirable to reduce the costs associated with unsuccessful attempts. This work introduces a method to optimize the machine parameters in the system itself using a Bayesian optimization algorithm. By leveraging existing machine data, we use a transfer learning approach in order to identify an optimum with minimal iterations, resulting in a cost-effective transfer learning algorithm. We validate our approach on a laser machine for cutting sheet metal in the real world.

Depending on multiple parameters, soft robots can exhibit different modes of locomotion that are difficult to model numerically. As a result, improving their performance is complex, especially in small-scale systems characterized by low Reynolds numbers, when multiple aero-and hydrodynamical processes influence their movement. In this work, we optimize light-powered millimetre-scale underwater swimmer locomotion by applying experimental results - measured swimming speed - as the fitness function in two evolutionary algorithms: particle swarm optimization and genetic algorithm. As these soft, light-powered robots with different characteristics (phenotypes) can be fabricated quickly, they provide a great platform for optimisation experiments, using many competing robots to improve swimming speed over consecutive generations. Interestingly, just like in natural evolution, unexpected gene combinations led to surprisingly good results, including eight-fold increase in speed or the discovery of a self-oscillating underwater locomotion mode. Several key parameters influence the robot speed, including laser power, scanning frequency, and the geometry of the robots' body. Optimising the performance of such robots is a challenging task, often addressed through simulations that predict the robot's behaviour based on its design parameters LCE robots were submerged in a narrow, water-filled tank and actuated by heat generated through laser light absorption. To achieve underwater locomotion, the laser scan in one direction was fast enough to avoid inducing a response in the material, while the scan in the opposite direction was slow enough to generate a deformation traveling along the robot. The setup allowed for control over (1) laser power, (2) scanning frequency, and (3) polarization direction.

Ensuring consistent processing quality is challenging in laser processes due to varying material properties and surface conditions. Although some approaches have shown promise in solving this problem via automation, they often rely on predetermined targets or are limited to simulated environments. To address these shortcomings, we propose a novel real-time reinforcement learning approach for laser process control, implemented on a Field Programmable Gate Array to achieve real-time execution. Our experimental results from laser welding tests on stainless steel samples with a range of surface roughnesses validated the method's ability to adapt autonomously, without relying on reward engineering or prior setup information. Specifically, the algorithm learned the correct power profile for each unique surface characteristic, demonstrating significant improvements over hand-engineered optimal constant power strategies -- up to 23% better performance on rougher surfaces and 7% on mixed surfaces. This approach represents a significant advancement in automating and optimizing laser processes, with potential applications across multiple industries.

Digital Twin-a virtual replica of a physical system enabling real-time monitoring, model updating, prediction, and decision-making-combined with recent advances in machine learning (ML), offers new opportunities for proactive control strategies in autonomous manufacturing. However, achieving real-time decision-making with Digital Twins requires efficient optimization driven by accurate predictions of highly nonlinear manufacturing systems. This paper presents a simultaneous multi-step Model Predictive Control (MPC) framework for real-time decision-making, using a multi-variate deep neural network (DNN), named Time-Series Dense Encoder (TiDE), as the surrogate model. Different from the models in conventional MPC which only provide one-step ahead prediction, TiDE is capable of predicting future states within the prediction horizon in one shot (multi-step), significantly accelerating MPC. Using Directed Energy Deposition additive manufacturing as a case study, we demonstrate the effectiveness of the proposed MPC in achieving melt pool temperature tracking to ensure part quality, while reducing porosity defects by regulating laser power to maintain melt pool depth constraints. In this work, we first show that TiDE is capable of accurately predicting melt pool temperature and depth. Second, we demonstrate that the proposed MPC achieves precise temperature tracking while satisfying melt pool depth constraints within a targeted dilution range (10%-30%), reducing potential porosity defects. Compared to the PID controller, MPC results in smoother and less fluctuating laser power profiles with competitive or superior melt pool temperature control performance. This demonstrates MPC's proactive control capabilities, leveraging time-series prediction and real-time optimization, positioning it as a powerful tool for future Digital Twin applications and real-time process optimization in manufacturing.

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed Fusion (L-PBF) based additive manufacturing (AM), a DT can predict the current and future states of the melt pool and the resulting defects corresponding to the input laser parameters, evolve itself by assimilating in-situ sensor data, and optimize the laser parameters to mitigate defect formation. In this paper, we present a deep neural operator enabled computational framework of the DT for closed-loop feedback control of the L-PBF process. This is accomplished by building a high-fidelity computational model to accurately represent the melt pool states, an efficient surrogate model to approximate the melt pool solution field, followed by an physics-based procedure to extract information from the computed melt pool simulation that can further be correlated to the defect quantities of interest (e.g., surface roughness). In particular, we leverage the data generated from the high-fidelity physics-based model and train a series of Fourier neural operator (FNO) based ML models to effectively learn the relation between the input laser parameters and the corresponding full temperature field of the melt pool. Subsequently, a set of physics-informed variables such as the melt pool dimensions and the peak temperature can be extracted to compute the resulting defects. An optimization algorithm is then exercised to control laser input and minimize defects. On the other hand, the constructed DT can also evolve with the physical twin via offline finetuning and online material calibration. Finally, a probabilistic framework is adopted for uncertainty quantification. The developed DT is envisioned to guide the AM process and facilitate high-quality manufacturing.