Abstract-- Long-horizon routing tasks of deformable linear objects (DLOs), such as cables and ropes, are common in industrial assembly lines and everyday life. These tasks are particularly challenging because they require robots to manipulate DLO with long-horizon planning and reliable skill execution. Successfully completing such tasks demands adapting to their nonlinear dynamics, decomposing abstract routing goals, and generating multi-step plans composed of multiple skills, all of which require accurate high-level reasoning during execution. In this paper, we propose a fully autonomous hierarchical framework for solving challenging DLO routing tasks. Given an implicit or explicit routing goal expressed in language, our framework leverages vision-language models (VLMs) for in-context high-level reasoning to synthesize feasible plans, which are then executed by low-level skills trained via reinforcement learning. T o improve robustness in long horizons, we further introduce a failure recovery mechanism that reorients the DLO into insertion-feasible states. Our approach generalizes to diverse scenes involving object attributes, spatial descriptions, as well as implicit language commands. It outperforms the next best baseline method by nearly 50% and achieves an overall success rate of 92.5% across long-horizon routing scenarios. Please refer to our project page: https:// icra2026-dloroute.github.io/DLORoute/

The modelling of Deformable Linear Objects (DLOs) such as cables, wires, and strings presents significant challenges due to their flexible and deformable nature. In robotics, accurately simulating the dynamic behavior of DLOs is essential for automating tasks like wire handling and assembly. The presented study is a preliminary analysis aimed at force data collection through domain randomization (DR) for training a robot in simulation, using a Mass-Spring-Damper (MSD) system as the reference model. The study aims to assess the impact of model parameter variations on DLO dynamics, using Isaac Sim and Gazebo to validate the applicability of DR technique in these scenarios.

-- This work presents KnotDLO, a method for one-handed Deformable Linear Object (DLO) knot tying that is robust to occlusion, repeatable for varying rope initial configurations, interpretable for generating motion policies, and requires no human demonstrations or training. Grasp and target waypoints for future DLO states are planned from the current DLO shape. Grasp poses are computed from indexing the tracked piecewise linear curve representing the DLO state based on the current curve shape and are piecewise continuous. KnotDLO computes intermediate waypoints from the geometry of the current DLO state and the desired next state. In 16 trials of knot tying, KnotDLO achieves a 50% success rate in tying an overhand knot from previously unseen configurations.

The handling robot on the left picks one DLO from a bin full of DLO instances and hands it to one of the mounting robots on the right. The two mounting robots then collaboratively mount the DLO onto designated fixtures. The DLO's status is monitored by RGB-D cameras, F/T and ViTac sensors throughout the process. Abstract -- Industrial assembly of deformable linear objects (DLOs) such as cables offers great potential for many industries. However, DLOs pose several challenges for robot-based automation due to the inherent complexity of deformation and, consequentially, the difficulties in anticipating the behavior of DLOs in dynamic situations. Although existing studies have addressed isolated subproblems like shape tracking, grasping, and shape control, there has been limited exploration of integrated workflows that combine these individual processes. T o address this gap, we propose an object-centric perception and planning framework to achieve a comprehensive DLO assembly process throughout the industrial value chain. The framework utilizes visual and tactile information to track the DLO's shape as well as contact state across different stages, which facilitates effective planning of robot actions. Our approach encompasses robot-based bin picking of DLOs from cluttered environments, followed by a coordinated handover to two additional robots that mount the DLOs onto designated fixtures. Real-world experiments employing a setup with multiple robots demonstrate the effectiveness of the approach and its relevance to industrial scenarios.

Manipulating deformable linear objects (DLOs) is challenging due to their complex dynamics and the need for safe interaction in contact-rich environments. Most existing models focus on shape prediction alone and fail to account for contact and tension constraints, which can lead to damage to both the DLO and the robot. In this work, we propose a certifiably safe motion planning and control framework for DLO manipulation. At the core of our method is a predictive model that jointly estimates the DLO's future shape and tension. These predictions are integrated into a real-time trajectory optimizer based on polynomial zonotopes, allowing us to enforce safety constraints throughout the execution. We evaluate our framework on a simulated wire harness assembly task using a 7-DOF robotic arm. Compared to state-of-the-art methods, our approach achieves a higher task success rate while avoiding all safety violations. The results demonstrate that our method enables robust and safe DLO manipulation in contact-rich environments.

Manipulation of deformable linear objects (DLOs) in constrained environments is a challenging task. This paper describes a two-layered approach for placing DLOs on a flat surface using a single robot hand. The high-level layer is a novel DLO surface placement method based on Euler's elastica solutions. During this process one DLO endpoint is manipulated by the robot gripper while a variable interior point of the DLO serves as the start point of the portion aligned with the placement surface. The low-level layer forms a pipeline controller. The controller estimates the DLO current shape using a Residual Neural Network (ResNet) and uses low-level feedback to ensure task execution in the presence of modeling and placement errors. The resulting DLO placement approach can recover from states where the high-level manipulation planner has failed as required by practical robot manipulation systems. The DLO placement approach is demonstrated with simulations and experiments that use silicon mock-up objects prepared for fresh food applications.

Manipulating a deformable linear object (DLO) such as wire, cable, and rope is a common yet challenging task due to their high degrees of freedom and complex deformation behaviors, especially in an environment with obstacles. Existing local control methods are efficient but prone to failure in complex scenarios, while precise global planners are computationally intensive and difficult to deploy. This paper presents an efficient, easy-to-deploy framework for collision-free DLO manipulation using mobile manipulators. We demonstrate the effectiveness of leveraging standard planning tools for high-dimensional DLO manipulation without requiring custom planners or extensive data-driven models. Our approach combines an off-the-shelf global planner with a real-time local controller. The global planner approximates the DLO as a series of rigid links connected by spherical joints, enabling rapid path planning without the need for problem-specific planners or large datasets. The local controller employs control barrier functions (CBFs) to enforce safety constraints, maintain the DLO integrity, prevent overstress, and handle obstacle avoidance. It compensates for modeling inaccuracies by using a state-of-the-art position-based dynamics technique that approximates physical properties like Young's and shear moduli. We validate our framework through extensive simulations and real-world demonstrations. In complex obstacle scenarios-including tent pole transport, corridor navigation, and tasks requiring varied stiffness-our method achieves a 100% success rate over thousands of trials, with significantly reduced planning times compared to state-of-the-art techniques. Real-world experiments include transportation of a tent pole and a rope using mobile manipulators. We share our ROS-based implementation to facilitate adoption in various applications.

We present an integrated (or end-to-end) framework for the Real2Sim2Real problem of manipulating deformable linear objects (DLOs) based on visual perception. Working with a parameterised set of DLOs, we use likelihood-free inference (LFI) to compute the posterior distributions for the physical parameters using which we can approximately simulate the behaviour of each specific DLO. We use these posteriors for domain randomisation while training, in simulation, object-specific visuomotor policies for a visuomotor DLO reaching task, using model-free reinforcement learning. We demonstrate the utility of this approach by deploying sim-trained DLO manipulation policies in the real world in a zero-shot manner, i.e. without any further fine-tuning. In this context, we evaluate the capacity of a prominent LFI method to perform fine classification over the parametric set of DLOs, using only visual and proprioceptive data obtained in a dynamic manipulation trajectory. We then study the implications of the resulting domain distributions in sim-based policy learning and real-world performance.

Manipulation of deformable Linear objects (DLOs), including iron wire, rubber, silk, and nylon rope, is ubiquitous in daily life. These objects exhibit diverse physical properties, such as Young$'$s modulus and bending stiffness.Such diversity poses challenges for developing generalized manipulation policies. However, previous research limited their scope to single-material DLOs and engaged in time-consuming data collection for the state estimation. In this paper, we propose a two-stage manipulation approach consisting of a material property (e.g., flexibility) estimation and policy learning for DLO insertion with reinforcement learning. Firstly, we design a flexibility estimation scheme that characterizes the properties of different types of DLOs. The ground truth flexibility data is collected in simulation to train our flexibility estimation module. During the manipulation, the robot interacts with the DLOs to estimate flexibility by analyzing their visual configurations. Secondly, we train a policy conditioned on the estimated flexibility to perform challenging DLO insertion tasks. Our pipeline trained with diverse insertion scenarios achieves an 85.6% success rate in simulation and 66.67% in real robot experiments. Please refer to our project page: https://lmeee.github.io/DLOInsert/

In this paper, we introduce Dynamic Layer Operations (DLO), a novel approach for vertically scaling transformer-based Large Language Models (LLMs) by dynamically expanding, activating, or skipping layers using a sophisticated routing policy based on layerwise feature similarity. Unlike traditional Mixture-of-Experts (MoE) methods that focus on extending the model width, our approach targets model depth, addressing the redundancy observed across layer representations for various input samples. Our framework is integrated with the Supervised Fine-Tuning (SFT) stage, eliminating the need for resource-intensive Continual Pre-Training (CPT). Experimental results demonstrate that DLO not only outperforms the original unscaled models but also achieves comparable results to densely expanded models with significantly improved efficiency. Our work offers a promising direction for building efficient yet powerful LLMs. We will release our implementation and model weights upon acceptance.