Cable Tree Wiring -- Benchmarking Solvers on a Real-World Scheduling Problem with a Variety of Precedence Constraints

Cable trees are widely used in industrial products to transmit energy and information between different product parts. For example, cable trees are needed in cars to automate many previously mechanical functions such as moving seats or opening windows and to add new functions such as a voice-controlled navigation or an onboard entertainment system. It is thus not surprising that for example a car like the VW Golf 7 contains 14 cable trees with a total of 1633 cables. The manufacturing of cable trees usually relies on cheap manual labour performed in low-cost countries where humans plug cables into harnesses following a wiring plan. Only few automated manufacturing solutions exist, which rely on complex robotic machines. These machines execute a sequence of wiring operations that highly qualified technicians develop by analyzing the wiring plan. With the continuing tendency towards customer-specific and resource-efficient justin-time manufacturing, smaller batch sizes of cable trees need to be manufactured requiring a frequent change of wiring plans, for which wiring sequences should be derived instantly. Scaling up human expertise to such frequent changes is simply impossible, which explains a growing interest in the intelligent automated manufacturing of cable trees. This interest is also nourished by a further miniaturization of cable harnesses, which will make their manual manufacturing impossible.