With the development of digital twins and smart manufacturing systems, there is an urgent need for real-time distortion field prediction to control defects in metal Additive Manufacturing (AM). However, numerical simulation methods suffer from high computational cost, long run-times that prevent real-time use, while conventional Machine learning (ML) models struggle to extract spatiotemporal features for long-horizon prediction and fail to decouple thermo-mechanical fields. This paper proposes a Physics-informed Neural Operator (PINO) to predict z and y-direction distortion for the future 15 s. Our method, Physics-informed Deep Operator Network-Recurrent Neural Network (PIDeepONet-RNN) employs trunk and branch network to process temperature history and encode distortion fields, respectively, enabling decoupling of thermo-mechanical responses. By incorporating the heat conduction equation as a soft constraint, the model ensures physical consistency and suppresses unphysical artifacts, thereby establishing a more physically consistent mapping between the thermal history and distortion. This is important because such a basis function, grounded in physical laws, provides a robust and interpretable foundation for predictions. The proposed models are trained and tested using datasets generated from experimentally validated Finite Element Method (FEM). Evaluation shows that the model achieves high accuracy, low error accumulation, time efficiency. The max absolute errors in the z and y-directions are as low as 0.9733 mm and 0.2049 mm, respectively. The error distribution shows high errors in the molten pool but low gradient norms in the deposited and key areas. The performance of PINO surrogate model highlights its potential for real-time long-horizon physics field prediction in controlling defects.

Electrosurgery is a surgical technique that can improve tissue cutting by reducing cutting force and bleeding. However, electrosurgery adds a risk of thermal injury to surrounding tissue. Expert surgeons estimate desirable cutting velocities based on experience but have no quantifiable reference to indicate if a particular velocity is optimal. Furthermore, prior demonstrations of autonomous electrosurgery have primarily used constant tool velocity, which is not robust to changes in electrosurgical tissue characteristics, power settings, or tool type. Thermal imaging feedback provides information that can be used to reduce thermal injury while balancing cutting force by controlling tool velocity. We introduce Thermography for Electrosurgical Rate Modulation via Optimization (ThERMO) to autonomously reduce thermal injury while balancing cutting force by intelligently controlling tool velocity. We demonstrate ThERMO in tissue phantoms and compare its performance to the constant velocity approach. Overall, ThERMO improves cut success rate by a factor of three and can reduce peak cutting force by a factor of two. ThERMO responds to varying environmental disturbances, reduces damage to tissue, and completes cutting tasks that would otherwise result in catastrophic failure for the constant velocity approach.

AI emulators for forecasting have emerged as powerful tools that can outperform conventional numerical predictions. The next frontier is to build emulators for long climate simulations with skill across a range of spatiotemporal scales, a particularly important goal for the ocean. Our work builds a skillful global emulator of the ocean component of a state-of-the-art climate model. We emulate key ocean variables, sea surface height, horizontal velocities, temperature, and salinity, across their full depth. We use a modified ConvNeXt UNet architecture trained on multidepth levels of ocean data. We show that the ocean emulator - Samudra - which exhibits no drift relative to the truth, can reproduce the depth structure of ocean variables and their interannual variability. Samudra is stable for centuries and 150 times faster than the original ocean model. Samudra struggles to capture the correct magnitude of the forcing trends and simultaneously remains stable, requiring further work.