This paper proposes a framework that optimizes the linkage mechanism of the quasi-serial manipulator for target tasks. This process is explained through a case study of 2-degree-of-freedom linkage mechanisms, which significantly affect the workspace of the quasi-serial manipulator. First, a vast quasi-serial mechanism is generated with a workspace satisfying a target task and it converts it into a 3D CAD model. Then, the workspace and required torque performance of each mechanism are evaluated through kinematic and dynamic analysis. A deep learning-based surrogate model is leveraged to efficiently predict mechanisms and performance during the optimization process. After model training, a multi-objective optimization problem is formulated under the mechanical and dynamic conditions of the manipulator. The design goal of the manipulator is to recommend quasi-serial mechanisms with optimized kinematic (workspace) and dynamic (joint torque) performance that satisfies the target task. To investigate the underlying physics from the obtained Pareto solutions, various data mining techniques are performed to extract design rules that can provide practical design guidance. Finally, the manipulator was designed in detail for realization with 3D printed parts, including topology optimization. Also, the task-based optimized manipulator is verified through a payload test. Based on these results, the proposed framework has the potential for other real applications as realized cases and provides a reasonable design plan through the design rule extraction.

This study explores the potential of physics-informed neural networks (PINNs) for the realization of digital twins (DT) from various perspectives. First, various adaptive sampling approaches for collocation points are investigated to verify their effectiveness in the mesh-free framework of PINNs, which allows automated construction of virtual representation without manual mesh generation. Then, the overall performance of the data-driven PINNs (DD-PINNs) framework is examined, which can utilize the acquired datasets in DT scenarios. Its scalability to more general physics is validated within parametric Navier-Stokes equations, where PINNs do not need to be retrained as the Reynolds number varies. In addition, since datasets can be often collected from different fidelity/sparsity in practice, multi-fidelity DD-PINNs are also proposed and evaluated. They show remarkable prediction performance even in the extrapolation tasks, with $42\sim62\%$ improvement over the single-fidelity approach. Finally, the uncertainty quantification performance of multi-fidelity DD-PINNs is investigated by the ensemble method to verify their potential in DT, where an accurate measure of predictive uncertainty is critical. The DD-PINN frameworks explored in this study are found to be more suitable for DT scenarios than traditional PINNs from the above perspectives, bringing engineers one step closer to seamless DT realization.

The product design process in manufacturing involves iterative design modeling and analysis to achieve the target engineering performance, but such an iterative process is time consuming and computationally expensive. Recently, deep learning-based engineering performance prediction models have been proposed to accelerate design optimization. However, they only guarantee predictions on training data and may be inaccurate when applied to new domain data. In particular, 3D design data have complex features, which means domains with various distributions exist. Thus, the utilization of deep learning has limitations due to the heavy data collection and training burdens. We propose a bi-weighted unsupervised domain adaptation approach that considers the geometry features and engineering performance of 3D design data. It is specialized for deep learning-based engineering performance predictions. Domain-invariant features can be extracted through an adversarial training strategy by using hypothesis discrepancy, and a multi-output regression task can be performed with the extracted features to predict the engineering performance. In particular, we present a source instance weighting method suitable for 3D design data to avoid negative transfers. The developed bi-weighting strategy based on the geometry features and engineering performance of engineering structures is incorporated into the training process. The proposed model is tested on a wheel impact analysis problem to predict the magnitude of the maximum von Mises stress and the corresponding location of 3D road wheels. This mechanism can reduce the target risk for unlabeled target domains on the basis of weighted multi-source domain knowledge and can efficiently replace conventional finite element analysis.

Surrogate model-based optimization has been increasingly used in the field of engineering design. It involves creating a surrogate model with objective functions or constraints based on the data obtained from simulations or real-world experiments, and then finding the optimal solution from the model using numerical optimization methods. Recent advancements in deep learning-based inverse design methods have made it possible to generate real-time optimal solutions for engineering design problems, eliminating the requirement for iterative optimization processes. Nevertheless, no comprehensive study has yet closely examined the specific advantages and disadvantages of this novel approach compared to the traditional design optimization method. The objective of this paper is to compare the performance of traditional design optimization methods with deep learning-based inverse design methods by employing benchmark problems across various scenarios. Based on the findings of this study, we provide guidelines that can be taken into account for the future utilization of deep learning-based inverse design. It is anticipated that these guidelines will enhance the practical applicability of this approach to real engineering design problems.

Topology optimization (TO) is a method of deriving an optimal design that satisfies a given load and boundary conditions within a design domain. This method enables effective design without initial design, but has been limited in use due to high computational costs. At the same time, machine learning (ML) methodology including deep learning has made great progress in the 21st century, and accordingly, many studies have been conducted to enable effective and rapid optimization by applying ML to TO. Therefore, this study reviews and analyzes previous research on ML-based TO (MLTO). Two different perspectives of MLTO are used to review studies: (1) TO and (2) ML perspectives. The TO perspective addresses "why" to use ML for TO, while the ML perspective addresses "how" to apply ML to TO. In addition, the limitations of current MLTO research and future research directions are examined.

For ensuring vehicle safety, the impact performance of wheels during wheel development must be ensured through a wheel impact test. However, manufacturing and testing a real wheel requires a significant time and money because developing an optimal wheel design requires numerous iterative processes to modify the wheel design and verify the safety performance. Accordingly, wheel impact tests have been replaced by computer simulations such as finite element analysis (FEA); however, it still incurs high computational costs for modeling and analysis, and requires FEA experts. In this study, we present an aluminum road wheel impact performance prediction model based on deep learning that replaces computationally expensive and time-consuming 3D FEA. For this purpose, 2D disk-view wheel image data, 3D wheel voxel data, and barrier mass values used for the wheel impact test were utilized as the inputs to predict the magnitude of the maximum von Mises stress, corresponding location, and the stress distribution of the 2D disk-view. The input data were first compressed into a latent space with a 3D convolutional variational autoencoder (cVAE) and 2D convolutional autoencoder (cAE). Subsequently, the fully connected layers were used to predict the impact performance, and a decoder was used to predict the stress distribution heatmap of the 2D disk-view. The proposed model can replace the impact test in the early wheel-development stage by predicting the impact performance in real-time and can be used without domain knowledge. The time required for the wheel development process can be reduced by using this mechanism.

Neural network (NN) ensembles can reduce large prediction variance of NN and improve prediction accuracy. For highly nonlinear problems with insufficient data set, the prediction accuracy of NN models becomes unstable, resulting in a decrease in the accuracy of ensembles. Therefore, this study proposes a frequency distribution-based ensemble that identifies core prediction values, which are expected to be concentrated near the true prediction value. The frequency distribution-based ensemble classifies core prediction values supported by multiple prediction values by conducting statistical analysis with a frequency distribution, which is based on various prediction values obtained from a given prediction point. The frequency distribution-based ensemble can improve predictive performance by excluding prediction values with low accuracy and coping with the uncertainty of the most frequent value. An adaptive sampling strategy that sequentially adds samples based on the core prediction variance calculated as the variance of the core prediction values is proposed to improve the predictive performance of the frequency distribution-based ensemble efficiently. Results of various case studies show that the prediction accuracy of the frequency distribution-based ensemble is higher than that of Kriging and other existing ensemble methods. In addition, the proposed adaptive sampling strategy effectively improves the predictive performance of the frequency distribution-based ensemble compared with the previously developed space-filling and prediction variance-based strategies.

Corresponding authors Abstract In optimization of a shared autonomous electric vehicle (SAEV) system, idle vehicle relocation strategies are important to reduce operation costs and customers' wait time. However, for an on-demand service, continuous optimization for idle vehicle relocation is computationally expensive, and thus, not effective. This study proposes a deep learning-based algorithm that can instantly predict the optimal solution to idle vehicle relocation problems under various traffic conditions. The proposed relocation process comprises three steps. First, a deep learningbased passenger demand prediction model using taxi big data is built. Second, idle vehicle relocation problems are solved based on predicted demands, and optimal solution data are collected. Finally, a deep learning model using the optimal solution data is built to estimate the optimal strategy without solving relocation. In addition, the proposed idle vehicle relocation model is validated by applying it to optimize the SAEV system. We present an optimal service system including the design of SAEV vehicles and charging stations. Further, we demonstrate that the proposed strategy can drastically reduce operation costs and wait times for on-demand services. Keywords: Idle vehicle relocation, deep learning, shared autonomous electric vehicle (SAEV), demand prediction, system optimization 1. Introduction Shared autonomous electric vehicles (SAEVs) that combine car sharing services, autonomous driving technology, and electric vehicles (EVs) are expected to revolutionize transportation systems in the near future [1,2]. An SAEV autonomously goes to the location requested by a customer and rides that customer to a prescribed destination, thus providing a low-stress and safe transportation service [3,4], promoting transportation accessibility [5], and reducing mobility costs [6]. In addition, EVs help reduce fuel consumption and produce less environmental pollutants and greenhouse gas emissions [7-10].