Coupling material and mechanical design processes via computer model calibration

Real-world optimization problems typically involve multiple objectives. This is particularly true in the design of engineering systems, where multiple performance outcomes are balanced against budgetary constraints. Among the complexities of optimizing over multiple objectives is the effect of uncertainties in the problem. Design is guided by models known to be imperfect, systems are built using materials with uncertainty regarding their properties, variations occur in the construction of designed systems, and so on. These imperfections, uncertainties and errors cause uncertainty also in the solution to a design problem. In traditional engineering design, one designs a system after choosing a material with appropriate properties for the project from a database of known materials. As a result, the design of the system is constrained by the initial material selection. By coupling material discovery and engineering system design, we can combine these two traditionally separate processes under the umbrella of a unified multiple objective optimization problem. In this paper, we cast the engineering design problem in the framework of computer model calibration.