Miniature underwater robots play a crucial role in the exploration and development of marine resources, particularly in confined spaces and high-pressure deep-sea environments. This study presents the design, optimization, and performance of a miniature robotic fish, powered by the oscillation of bio-inspired fins. These fins feature a rigid-flexible hybrid structure and use an eccentric rotating mass (ERM) vibration motor as the excitation source to generate high-frequency unidirectional oscillations that induce acoustic streaming for propulsion. The drive mechanism, powered by miniature ERM vibration motors, eliminates the need for complex mechanical drive systems, enabling complete isolation of the entire drive system from the external environment and facilitating the miniaturization of the robotic fish. A compact, untethered robotic fish, measuring 85*60*45 mm^3, is equipped with three bio-inspired fins located at the pectoral and caudal positions. Experimental results demonstrate that the robotic fish achieves a maximum forward swimming speed of 1.36 body lengths (BL) per second powered by all fins and minimum turning radius of 0.6 BL when powered by a single fin. These results underscore the significance of employing the ERM vibration motor in advancing the development of highly maneuverable, miniature untethered underwater robots for various marine exploration tasks.

Parameter identifiability refers to the capability of accurately inferring the parameter values of a model from its observations (data). Traditional analysis methods exploit analytical properties of the closed form model, in particular sensitivity analysis, to quantify the response of the model predictions to variations in parameters. Techniques developed to analyze data, specifically manifold learning methods, have the potential to complement, and even extend the scope of the traditional analytical approaches. We report on a study comparing and contrasting analytical and data-driven approaches to quantify parameter identifiability and, importantly, perform parameter reduction tasks. We use the infinite bus synchronous generator model, a well-understood model from the power systems domain, as our benchmark problem. Our traditional analysis methods use the Fisher Information Matrix to quantify parameter identifiability analysis, and the Manifold Boundary Approximation Method to perform parameter reduction. We compare these results to those arrived at through data-driven manifold learning schemes: Output - Diffusion Maps and Geometric Harmonics. For our test case, we find that the two suites of tools (analytical when a model is explicitly available, as well as data-driven when the model is lacking and only measurement data are available) give (correct) comparable results; these results are also in agreement with traditional analysis based on singular perturbation theory. We then discuss the prospects of using data-driven methods for such model analysis.

In this paper, we present a concurrent and scalable trajectory optimization method to improve the quality of robot-assisted manufacturing. Our method simultaneously optimizes tool orientations, kinematic redundancy, and waypoint timing on input toolpaths with large numbers of waypoints to improve kinematic smoothness while incorporating manufacturing constraints. Differently, existing methods always determine them in a decoupled manner. To deal with the large number of waypoints on a toolpath, we propose a decomposition-based numerical scheme to optimize the trajectory in an out-of-core manner, which can also run in parallel to improve the efficiency. Simulations and physical experiments have been conducted to demonstrate the performance of our method in examples of robot-assisted additive manufacturing.

Industrial X-ray computed tomography (XCT) is a powerful tool for non-destructive characterization of materials and manufactured components. XCT commonly accompanied by advanced image analysis and computer vision algorithms to extract relevant information from the images. Traditional computer vision models often struggle due to noise, resolution variability, and complex internal structures, particularly in scientific imaging applications. State-of-the-art foundational models, like the Segment Anything Model (SAM)-designed for general-purpose image segmentation-have revolutionized image segmentation across various domains, yet their application in specialized fields like materials science remains under-explored. In this work, we explore the application and limitations of SAM for industrial X-ray CT inspection of additive manufacturing components. We demonstrate that while SAM shows promise, it struggles with out-of-distribution data, multiclass segmentation, and computational efficiency during fine-tuning. To address these issues, we propose a fine-tuning strategy utilizing parameter-efficient techniques, specifically Conv-LoRa, to adapt SAM for material-specific datasets. Additionally, we leverage generative adversarial network (GAN)-generated data to enhance the training process and improve the model's segmentation performance on complex X-ray CT data. Our experimental results highlight the importance of tailored segmentation models for accurate inspection, showing that fine-tuning SAM on domain-specific scientific imaging data significantly improves performance. However, despite improvements, the model's ability to generalize across diverse datasets remains limited, highlighting the need for further research into robust, scalable solutions for domain-specific segmentation tasks.

The frequent breakdowns and malfunctions of industrial equipment have driven increasing interest in utilizing cost-effective and easy-to-deploy sensors, such as microphones, for effective condition monitoring of machinery. Microphones offer a low-cost alternative to widely used condition monitoring sensors with their high bandwidth and capability to detect subtle anomalies that other sensors might have less sensitivity. In this study, we investigate malfunctioning industrial machines to evaluate and compare anomaly detection performance across different machine types and fault conditions. Log-Mel spectrograms of machinery sound are used as input, and the performance is evaluated using the area under the curve (AUC) score for two different methods: baseline dense autoencoder (AE) and one-class deep Support Vector Data Description (deep SVDD) with different subspace dimensions. Our results over the MIMII sound dataset demonstrate that the deep SVDD method with a subspace dimension of 2 provides superior anomaly detection performance, achieving average AUC scores of 0.84, 0.80, and 0.69 for 6 dB, 0 dB, and -6 dB signal-to-noise ratios (SNRs), respectively, compared to 0.82, 0.72, and 0.64 for the baseline model. Moreover, deep SVDD requires 7.4 times fewer trainable parameters than the baseline dense AE, emphasizing its advantage in both effectiveness and computational efficiency.

Fused Deposition Modeling (FDM) is a widely used additive manufacturing (AM) technique valued for its flexibility and cost-efficiency, with applications in a variety of industries including healthcare and aerospace. Recent developments have made affordable FDM machines accessible and encouraged adoption among diverse users. However, the design, planning, and production process in FDM require specialized interdisciplinary knowledge. Managing the complex parameters and resolving print defects in FDM remain challenging. These technical complexities form the most critical barrier preventing individuals without technical backgrounds and even professional engineers without training in other domains from participating in AM design and manufacturing. Large Language Models (LLMs), with their advanced capabilities in text and code processing, offer the potential for addressing these challenges in FDM. However, existing research on LLM applications in this field is limited, typically focusing on specific use cases without providing comprehensive evaluations across multiple models and tasks. To this end, we introduce FDM-Bench, a benchmark dataset designed to evaluate LLMs on FDM-specific tasks. FDM-Bench enables a thorough assessment by including user queries across various experience levels and G-code samples that represent a range of anomalies. We evaluate two closed-source models (GPT-4o and Claude 3.5 Sonnet) and two open-source models (Llama-3.1-70B and Llama-3.1-405B) on FDM-Bench. A panel of FDM experts assess the models' responses to user queries in detail. Results indicate that closed-source models generally outperform open-source models in G-code anomaly detection, whereas Llama-3.1-405B demonstrates a slight advantage over other models in responding to user queries. These findings underscore FDM-Bench's potential as a foundational tool for advancing research on LLM capabilities in FDM.

As a key component of power system production simulation, load forecasting is critical for the stable operation of power systems. Machine learning methods prevail in this field. However, the limited training data can be a challenge. This paper proposes a generative model-assisted approach for load forecasting under small sample scenarios, consisting of two steps: expanding the dataset using a diffusion-based generative model and then training various machine learning regressors on the augmented dataset to identify the best performer. The expanded dataset significantly reduces forecasting errors compared to the original dataset, and the diffusion model outperforms the generative adversarial model by achieving about 200 times smaller errors and better alignment in latent data distributions.

Sim-to-real transfer remains a significant challenge in soft robotics due to the unpredictability introduced by common manufacturing processes such as 3D printing and molding. These processes often result in deviations from simulated designs, requiring multiple prototypes before achieving a functional system. In this study, we propose a novel methodology to address these limitations by combining advanced rapid prototyping techniques and an efficient optimization strategy. Firstly, we employ rapid prototyping methods typically used for rigid structures, leveraging their precision to fabricate compliant components with reduced manufacturing errors. Secondly, our optimization framework minimizes the need for extensive prototyping, significantly reducing the iterative design process. The methodology enables the identification of stiffness parameters that are more practical and achievable within current manufacturing capabilities. The proposed approach demonstrates a substantial improvement in the efficiency of prototype development while maintaining the desired performance characteristics. This work represents a step forward in bridging the sim-to-real gap in soft robotics, paving the way towards a faster and more reliable deployment of soft robotic systems.

Emerging digital twin technology has the potential to revolutionize voltage control in power systems. However, the state-of-the-art digital twin method suffers from low computational and sampling efficiency, which hinders its applications. To address this issue, we propose a Gumbel-Consistency Digital Twin (GC-DT) method that enhances voltage control with improved computational and sampling efficiency. First, the proposed method incorporates a Gumbel-based strategy improvement that leverages the Gumbel-top trick to enhance non-repetitive sampling actions and reduce the reliance on Monte Carlo Tree Search simulations, thereby improving computational efficiency. Second, a consistency loss function aligns predicted hidden states with actual hidden states in the latent space, which increases both prediction accuracy and sampling efficiency. Experiments on IEEE 123-bus, 34-bus, and 13-bus systems demonstrate that the proposed GC-DT outperforms the state-of-the-art DT method in both computational and sampling efficiency.

--Robotic wire arc additive manufacturing has been widely adopted due to its high deposition rates and large print volume relative to other metal additive manufacturing processes. For complex geometries, printing with variable height within layers offers the advantage of producing overhangs without the need for support material or geometric decomposition. This approach has been demonstrated for steel using precomputed robot speed profiles to achieve consistent geometric quality. In contrast, aluminum exhibits a bead geometry that is tightly coupled to the temperature of the previous layer, resulting in significant changes to the height of the deposited material at different points in the part. This paper presents a closed-loop approach to correcting for variations in the height of the deposited material between layers. We use an IR camera mounted on a separate robot to track the welding flame and estimate the height of deposited material. The robot velocity profile is then updated to account for the error in the previous layer and the nominal planned height profile while factoring in process and system constraints. Implementation of this framework showed significant improvement over the open-loop case and demonstrated robustness to inaccurate model parameters.