The ability to accurately produce geometries with specified properties is perhaps the most important characteristic of a manufacturing process. 3D printing is marked by exceptional design freedom and complexity but is also prone to geometric and other defects that must be resolved for it to reach its full potential. Ultimately, this will require both astute design decisions and timely parameter adjustments to maintain stability that is challenging even with expert human operators. While machine learning is widely investigated in 3D printing, existing methods typically overlook spatial features that vary across prints and thus find it difficult to produce desired geometries. Here, we encode volumetric representations of printed parts into neural fields and apply a new regularization strategy, based on minimizing the partial derivative of the field's output with respect to a single, non-learnable parameter. By thus encouraging small input changes to yield only small output variations, we encourage smooth interpolation between observed volumes and hence realistic geometry predictions. This framework therefore allows the extraction of 'imagined' 3D shapes, revealing how a part would look if manufactured under previously unseen parameters. The resulting continuous field is used for data-driven optimization to maximize geometric fidelity between expected and produced geometries, reducing post-processing, material waste, and production costs. By optimizing process parameters dynamically, our approach enables advanced planning strategies, potentially allowing manufacturers to better realize complex and feature-rich designs.

Smart manufacturing systems increasingly rely on adaptive control mechanisms to optimize complex processes. This research presents a novel approach integrating Soft Actor-Critic (SAC) reinforcement learning with digital twin technology to enable real-time process control in robotic additive manufacturing. We demonstrate our methodology using a Viper X300s robot arm, implementing two distinct control scenarios: static target acquisition and dynamic trajectory following. The system architecture combines Unity's simulation environment with ROS2 for seamless digital twin synchronization, while leveraging transfer learning to efficiently adapt trained models across tasks. Our hierarchical reward structure addresses common reinforcement learning challenges including local minima avoidance, convergence acceleration, and training stability. Experimental results show rapid policy convergence and robust task execution in both simulated and physical environments, with performance metrics including cumulative reward, value prediction accuracy, policy loss, and discrete entropy coefficient demonstrating the effectiveness of our approach. This work advances the integration of reinforcement learning with digital twins for industrial robotics applications, providing a framework for enhanced adaptive real-time control for smart additive manufacturing process.

This paper introduces GLLM, an innovative tool that leverages Large Language Models (LLMs) to automatically generate G-code from natural language instructions for Computer Numerical Control (CNC) machining. GLLM addresses the challenges of manual G-code writing by bridging the gap between human-readable task descriptions and machine-executable code. The system incorporates a fine-tuned StarCoder-3B model, enhanced with domain-specific training data and a Retrieval-Augmented Generation (RAG) mechanism. GLLM employs advanced prompting strategies and a novel self-corrective code generation approach to ensure both syntactic and semantic correctness of the generated G-code. The architecture includes robust validation mechanisms, including syntax checks, G-code-specific verifications, and functional correctness evaluations using Hausdorff distance. By combining these techniques, GLLM aims to democratize CNC programming, making it more accessible to users without extensive programming experience while maintaining high accuracy and reliability in G-code generation.

In this work we investigate the ability of large language models to predict additive manufacturing defect regimes given a set of process parameter inputs. For this task we utilize a process parameter defect dataset to fine-tune a collection of models, titled AdditiveLLM, for the purpose of predicting potential defect regimes including Keyholing, Lack of Fusion, and Balling. We compare different methods of input formatting in order to gauge the model's performance to correctly predict defect regimes on our sparse Baseline dataset and our natural language Prompt dataset. The model displays robust predictive capability, achieving an accuracy of 93\% when asked to provide the defect regimes associated with a set of process parameters. The incorporation of natural language input further simplifies the task of process parameters selection, enabling users to identify optimal settings specific to their build.

Additive manufacturing (AM) is a rapidly evolving technology that has attracted applications across a wide range of fields due to its ability to fabricate complex geometries. However, one of the key challenges in AM is achieving consistent print quality. This inconsistency is often attributed to uncontrolled melt pool dynamics, partly caused by spatter which can lead to defects. Therefore, capturing and controlling the evolution of the melt pool is crucial for enhancing process stability and part quality. In this study, we developed a framework to support decision-making in AM operations, facilitating quality control and minimizing defects via machine learning (ML) and polynomial symbolic regression models. We implemented experimentally validated computational tools as a cost-effective approach to collect large datasets from laser powder bed fusion (LPBF) processes. For a dataset consisting of 281 process conditions, parameters such as melt pool dimensions (length, width, depth), melt pool geometry (area, volume), and volume indicated as spatter were extracted. Using machine learning (ML) and polynomial symbolic regression models, a high R2 of over 95 % was achieved in predicting the melt pool dimensions and geometry features for both the training and testing datasets, with either process conditions (power and velocity) or melt pool dimensions as the model inputs. In the case of volume indicated as spatter, R2 improved after logarithmic transforming the model inputs, which was either the process conditions or the melt pool dimensions. Among the investigated ML models, the ExtraTree model achieved the highest R2 values of 96.7 % and 87.5 %.

This paper introduces a cost-effective robotic handwriting system designed to replicate human-like handwriting with high precision. Combining a Raspberry Pi Pico microcontroller, 3D-printed components, and a machine learning-based handwriting generation model implemented via TensorFlow, the system converts user-supplied text into realistic stroke trajectories. By leveraging lightweight 3D-printed materials and efficient mechanical designs, the system achieves a total hardware cost of approximately \$56, significantly undercutting commercial alternatives. Experimental evaluations demonstrate handwriting precision within $\pm$0.3 millimeters and a writing speed of approximately 200 mm/min, positioning the system as a viable solution for educational, research, and assistive applications. This study seeks to lower the barriers to personalized handwriting technologies, making them accessible to a broader audience.

Human fingers achieve exceptional dexterity and adaptability by combining structures with varying stiffness levels, from soft tissues (low) to tendons and cartilage (medium) to bones (high). This paper explores developing a robotic finger with similar multi-stiffness characteristics. Specifically, we propose using a lattice configuration, parameterized by voxel size and unit cell geometry, to optimize and achieve fine-tuned stiffness properties with high granularity. A significant advantage of this approach is the feasibility of 3D printing the designs in a single process, eliminating the need for manual assembly of elements with differing stiffness. Based on this method, we present a novel, human-like finger, and a soft gripper. We integrate the latter with a rigid manipulator and demonstrate the effectiveness in pick and place tasks.

Lattice structures have great potential for several application fields ranging from medical and tissue engineering to aeronautical one. Their development is further speeded up by the continuing advances in additive manufacturing technologies that allow to overcome issues typical of standard processes and to propose tailored designs. However, the design of lattice structures is still challenging since their properties are considerably affected by numerous factors. The present paper aims to propose, discuss, and compare various modeling approaches to describe, understand, and predict the correlations between the mechanical properties and the void volume fraction of different types of lattice structures fabricated by fused deposition modeling 3D printing. Particularly, four approaches are proposed: (i) a simplified analytical model; (ii) a semi-empirical model combining analytical equations with experimental correction factors; (iii) an artificial neural network trained on experimental data; (iv) numerical simulations by finite element analyses. The comparison among the various approaches, and with experimental data, allows to identify the performances, advantages, and disadvantages of each approach, thus giving important guidelines for choosing the right design methodology based on the needs and available data.

We present a method to fabricate double shell structures printed in trans-versal directions using multi-axis fused-deposition-modeling (FDM) robot-ic 3D printing. Shell structures, characterized by lightweight, thin walls, fast buildup, and minimal material usage, find diverse applications in pro-totyping and architecture for uses such as fa\c{c}ade panels, molds for concrete casting, or full-scale pavilions. We leverage an underlying representation of transversal strip networks generated using existing methods and propose a methodology for converting them into printable partitions. Each partition is printed separately and assembled into a double-shell structure. We out-line the specifications and workflow that make the printing of each piece and the subsequent assembly process feasible. The versatility and robust-ness of our method are demonstrated with both digital and fabricated re-sults on surfaces of different scales and geometric complexity.

Aerial Manipulators (AMs) provide a versatile platform for various applications, including 3D printing, architecture, and aerial grasping missions. However, their operational speed is often sacrificed to uphold precision. Existing control strategies for AMs often regard the manipulator as a disturbance and employ robust control methods to mitigate its influence. This research focuses on elevating the precision of the end-effector and enhancing the agility of aerial manipulator movements. We present a composite control scheme to address these challenges. Initially, a Nonlinear Disturbance Observer (NDOB) is utilized to compensate for internal coupling effects and external disturbances. Subsequently, manipulator dynamics are processed through a high pass filter to facilitate agile movements. By integrating the proposed control method into a fully autonomous delta-arm-based AM system, we substantiate the controller's efficacy through extensive real-world experiments. The outcomes illustrate that the end-effector can achieve accuracy at the millimeter level.