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Preliminary Analysis and Simulation of a Compact Variable Stiffness Wrist

Milazzo, Giuseppe, Catalano, Manuel G., Bicchi, Antonio, Grioli, Giorgio

arXiv.org Artificial Intelligence

Variable Stiffness Actuators prove invaluable for robotics applications in unstructured environments, fostering safe interactions and enhancing task adaptability. Nevertheless, their mechanical design inevitably results in larger and heavier structures compared to classical rigid actuators. This paper introduces a novel 3 Degrees of Freedom (DoFs) parallel wrist that achieves variable stiffness through redundant elastic actuation. Leveraging its parallel architecture, the device employs only four motors, rendering it compact and lightweight. This characteristic makes it particularly well-suited for applications in prosthetics or humanoid robotics. The manuscript delves into the theoretical model of the device and proposes a sophisticated control strategy for independent regulation of joint position and stiffness. Furthermore, it validates the proposed controller through simulation, utilizing a comprehensive analysis of the system dynamics. The reported results affirm the ability of the device to achieve high accuracy and disturbance rejection in rigid configurations while minimizing interaction forces with its compliant behavior.


Research on Milling Machine Predictive Maintenance Based on Machine Learning and SHAP Analysis in Intelligent Manufacturing Environment

Zhao, Wen, Ding, Jiawen, Huang, Xueting, Zhang, Yibo

arXiv.org Artificial Intelligence

In the context of intelligent manufacturing, this paper conducts a series of experimental studies on the predictive maintenance of industrial milling machine equipment based on the AI4I 2020 dataset. This paper proposes a complete predictive maintenance experimental process combining artificial intelligence technology, including six main links: data preprocessing, model training, model evaluation, model selection, SHAP analysis, and result visualization. By comparing and analyzing the performance of eight machine learning models, it is found that integrated learning methods such as XGBoost and random forest perform well in milling machine fault prediction tasks. In addition, with the help of SHAP analysis technology, the influence mechanism of different features on equipment failure is deeply revealed, among which processing temperature, torque and speed are the key factors affecting failure. This study combines artificial intelligence and manufacturing technology, provides a methodological reference for predictive maintenance practice in an intelligent manufacturing environment, and has practical significance for promoting the digital transformation of the manufacturing industry, improving production efficiency and reducing maintenance costs.


SafeFall: Learning Protective Control for Humanoid Robots

Meng, Ziyu, Liu, Tengyu, Ma, Le, Wu, Yingying, Song, Ran, Zhang, Wei, Huang, Siyuan

arXiv.org Artificial Intelligence

Bipedal locomotion makes humanoid robots inherently prone to falls, causing catastrophic damage to the expensive sensors, actuators, and structural components of full-scale robots. To address this critical barrier to real-world deployment, we present \method, a framework that learns to predict imminent, unavoidable falls and execute protective maneuvers to minimize hardware damage. SafeFall is designed to operate seamlessly alongside existing nominal controller, ensuring no interference during normal operation. It combines two synergistic components: a lightweight, GRU-based fall predictor that continuously monitors the robot's state, and a reinforcement learning policy for damage mitigation. The protective policy remains dormant until the predictor identifies a fall as unavoidable, at which point it activates to take control and execute a damage-minimizing response. This policy is trained with a novel, damage-aware reward function that incorporates the robot's specific structural vulnerabilities, learning to shield critical components like the head and hands while absorbing energy with more robust parts of its body. Validated on a full-scale Unitree G1 humanoid, SafeFall demonstrated significant performance improvements over unprotected falls. It reduced peak contact forces by 68.3\%, peak joint torques by 78.4\%, and eliminated 99.3\% of collisions with vulnerable components. By enabling humanoids to fail safely, SafeFall provides a crucial safety net that allows for more aggressive experiments and accelerates the deployment of these robots in complex, real-world environments.


Expanding the Workspace of Electromagnetic Navigation Systems Using Dynamic Feedback for Single- and Multi-agent Control

Zughaibi, Jasan, von Arx, Denis, Derungs, Maurus, Heemeyer, Florian, Antonelli, Luca A., Boehler, Quentin, Muehlebach, Michael, Nelson, Bradley J.

arXiv.org Artificial Intelligence

Abstract--Electromagnetic navigation systems (eMNS) enable a number of magnetically guided surgical procedures. A challenge in magnetically manipulating surgical tools is that the effective workspace of an eMNS is often severely constrained by power and thermal limits. We show that system-level control design significantly expands this workspace by reducing the currents needed to achieve a desired motion. We identified five key system approaches that enable this expansion: (i) motion-centric torque/force objectives, (ii) energy-optimal current allocation, (iii) real-time pose estimation, (iv) dynamic feedback, and (v) high-bandwidth eMNS components. As a result, we stabilize a 3D inverted pendulum on an eight-coil OctoMag eMNS with significantly lower currents (0.1-0.2 We generalize to multi-agent control by simultaneously stabilizing two inverted pendulums within a shared workspace, exploiting magnetic-field nonlinearity and coil redundancy for independent actuation. A structured analysis compares the electromagnetic workspaces of both paradigms and examines current-allocation strategies that map motion objectives to coil currents. Cross-platform evaluation of the clinically oriented Navion eMNS further demonstrates substantial workspace expansion by maintaining stable balancing at distances up to 50 cm from the coils. The results demonstrate that feedback is a practical path to scalable, efficient, and clinically relevant magnetic manipulation. A video presenting our approach is available at https://youtu.be/PQeAKPL_iS0. Magnetic navigation systems are rapidly emerging as a key technology in medical robotics, enabling breakthroughs from precision drug delivery to sophisticated endoscopic procedures [1]-[3]. These systems act on nanometer to centimeter scales and encompass both soft and hard magnetomagnetic materials [4], [5]. Michael Muehlebach is with the Learning and Dynamical Systems Group, Max Planck Institute for Intelligent Systems, 72076 T ubingen, Germany (email: michael.muehlebach@tuebingen.mpg.de). We balance two 3D inverted pendulums simultaneously within the same magnetic workspace, leveraging the magnetic field created by the OctoMag eMNS. Because both pendulums are identical, independent actuation under a global field requires exploiting the nonlinearity of the magnetic field. This setup is used as an experimental platform to compare different strategies for multi-agent control. Each inverted pendulum system includes an arm driven by the external magnetic field and a non-magnetic pendulum. Balancing two inverted pendulums within the same magnetic workspace is challenging due to coupling effects not only between each coil and the permanent magnets, but also between the magnets themselves.


Efficient Robot Design with Multi-Objective Black-Box Optimization and Large Language Models

Kawaharazuka, Kento, Obinata, Yoshiki, Kanazawa, Naoaki, Jia, Haoyu, Okada, Kei

arXiv.org Artificial Intelligence

Various methods for robot design optimization have been developed so far. These methods are diverse, ranging from numerical optimization to black-box optimization. While numerical optimization is fast, it is not suitable for cases involving complex structures or discrete values, leading to frequent use of black-box optimization instead. However, black-box optimization suffers from low sampling efficiency and takes considerable sampling iterations to obtain good solutions. In this study, we propose a method to enhance the efficiency of robot body design based on black-box optimization by utilizing large language models (LLMs). In parallel with the sampling process based on black-box optimization, sampling is performed using LLMs, which are provided with problem settings and extensive feedback. We demonstrate that this method enables more efficient exploration of design solutions and discuss its characteristics and limitations.



limited space, we couldn't answer all of the reviewers ' clarification queries but promise to include in the final version

Neural Information Processing Systems

We thank the reviewers for their feedback. The reviewers R1 and R3 suggested additional experiments. We report those results and address other concerns below. Supplementary Figure 1, the monolithic baseline works until 4 limbs (i.e., 12 DOF), but fails to scale beyond that. Hence, each limb directly only experiences the torque it exerts on itself.


PROF: An LLM-based Reward Code Preference Optimization Framework for Offline Imitation Learning

Sun, Shengjie, Lyu, Jiafei, Liu, Runze, Yan, Mengbei, Liu, Bo, Ye, Deheng, Li, Xiu

arXiv.org Artificial Intelligence

Offline imitation learning (offline IL) enables training effective policies without requiring explicit reward annotations. Recent approaches attempt to estimate rewards for unlabeled datasets using a small set of expert demonstrations. However, these methods often assume that the similarity between a trajectory and an expert demonstration is positively correlated with the reward, which oversimplifies the underlying reward structure. We propose PROF, a novel framework that leverages large language models (LLMs) to generate and improve executable reward function codes from natural language descriptions and a single expert trajectory. We propose Reward Preference Ranking (RPR), a novel reward function quality assessment and ranking strategy without requiring environment interactions or RL training. RPR calculates the dominance scores of the reward functions, where higher scores indicate better alignment with expert preferences. By alternating between RPR and text-based gradient optimization, PROF fully automates the selection and refinement of optimal reward functions for downstream policy learning. Empirical results on D4RL demonstrate that PROF surpasses or matches recent strong baselines across numerous datasets and domains, highlighting the effectiveness of our approach.


Certified Coil Geometry Learning for Short-Range Magnetic Actuation and Spacecraft Docking Application

Takahashi, Yuta, Tajima, Hayate, Sakai, Shin-ichiro

arXiv.org Artificial Intelligence

This paper presents a learning-based framework for approximating an exact magnetic-field interaction model, supported by both numerical and experimental validation. High-fidelity magnetic-field interaction modeling is essential for achieving exceptional accuracy and responsiveness across a wide range of fields, including transportation, energy systems, medicine, biomedical robotics, and aerospace robotics. In aerospace engineering, magnetic actuation has been investigated as a fuel-free solution for multi-satellite attitude and formation control. Although the exact magnetic field can be computed from the Biot-Savart law, the associated computational cost is prohibitive, and prior studies have therefore relied on dipole approximations to improve efficiency. However, these approximations lose accuracy during proximity operations, leading to unstable behavior and even collisions. To address this limitation, we develop a learning-based approximation framework that faithfully reproduces the exact field while dramatically reducing computational cost. The proposed method additionally provides a certified error bound, derived from the number of training samples, ensuring reliable prediction accuracy. The learned model can also accommodate interactions between coils of different sizes through appropriate geometric transformations, without retraining. To verify the effectiveness of the proposed framework under challenging conditions, a spacecraft docking scenario is examined through both numerical simulations and experimental validation.


Human-Level Actuation for Humanoids

Sunbeam, MD-Nazmus

arXiv.org Artificial Intelligence

Claims that humanoid robots achieve ``human-level'' actuation are common but rarely quantified. Peak torque or speed specifications tell us little about whether a joint can deliver the right combination of torque, power, and endurance at task-relevant postures and rates. We introduce a comprehensive framework that makes ``human-level'' measurable and comparable across systems. Our approach has three components. First, a kinematic \emph{DoF atlas} standardizes joint coordinate systems and ranges of motion using ISB-based conventions, ensuring that human and robot joints are compared in the same reference frames. Second, \emph{Human-Equivalence Envelopes (HEE)} define per-joint requirements by measuring whether a robot meets human torque \emph{and} power simultaneously at the same joint angle and rate $(q,ω)$, weighted by positive mechanical work in task-specific bands (walking, stairs, lifting, reaching, and hand actions). Third, the \emph{Human-Level Actuation Score (HLAS)} aggregates six physically grounded factors: workspace coverage (ROM and DoF), HEE coverage, torque-mode bandwidth, efficiency, and thermal sustainability. We provide detailed measurement protocols using dynamometry, electrical power monitoring, and thermal testing that yield every HLAS input from reproducible experiments. A worked example demonstrates HLAS computation for a multi-joint humanoid, showing how the score exposes actuator trade-offs (gearing ratio versus bandwidth and efficiency) that peak-torque specifications obscure. The framework serves as both a design specification for humanoid development and a benchmarking standard for comparing actuation systems, with all components grounded in published human biomechanics data.