Miles of contaminated pipe must be measured, foot by foot, as part of the decommissioning effort at deactivated gaseous diffusion enrichment facilities. The current method requires cutting away asbestos-lined thermal enclosures and performing repeated, elevated operations to manually measure pipe from the outside. The RadPiper robot, part of the Pipe Crawling Activity Measurement System (PCAMS) developed by Carnegie Mellon University and commissioned for use at the DOE Portsmouth Gaseous Diffusion Enrichment Facility, automatically measures U-235 in pipes from the inside. This improves certainty, increases safety, and greatly reduces measurement time. The heart of the RadPiper robot is a sodium iodide scintillation detector in an innovative disc-collimated assembly. By measuring from inside pipes, the robot significantly increases its count rate relative to external through-pipe measurements. The robot also provides imagery, models interior pipe geometry, and precisely measures distance in order to localize radiation measurements. Data collected by this system provides insight into pipe interiors that is simply not possible from exterior measurements, all while keeping operators safer. This paper describes the technical details of the PCAMS RadPiper robot. Key features for this robot include precision distance measurement, in-pipe obstacle detection, ability to transform for two pipe sizes, and robustness in autonomous operation. Test results demonstrating the robot's functionality are presented, including deployment tolerance tests, safeguarding tests, and localization tests. Integrated robot tests are also shown.

COLUMBUS, OHIO – Ohio crews cleaning up a massive former Cold War-era uranium enrichment plant in Ohio plan this summer to deploy a high-tech helper: an autonomous, radiation-measuring robot that will roll through kilometers of large overhead pipes to spot potentially hazardous residual uranium. Officials say it's safer, more accurate and tremendously faster than having workers take external measurements to identify which pipes need to be removed and decontaminated at the Portsmouth Gaseous Diffusion Plant in Piketon. They say it could save taxpayers tens of millions of dollars on cleanups of that site and one near Paducah, Kentucky, which for decades enriched uranium for nuclear reactors and weapons. The RadPiper robot was developed at Carnegie Mellon University in Pittsburgh for the U.S. Department of Energy, which envisions using similar technology at other nuclear complexes such as the Savannah River Site in Aiken, South Carolina, and the Hanford Site in Richland, Washington. Roboticist William "Red" Whittaker, who began his career developing robots to help clean up the Three Mile Island nuclear power accident and now directs Carnegie Mellon's Field Robotics Center, said technology like RadPiper could transform key tasks in cleaning up the country's nuclear legacy.

A pair of autonomous robots developed by Carnegie Mellon University's Robotics Institute will soon be driving through miles of pipes at the U.S. Department of Energy's former uranium enrichment plant in Piketon, Ohio, to identify uranium deposits on pipe walls. The CMU robot has demonstrated it can measure radiation levels more accurately from inside the pipe than is possible with external techniques. In addition to savings in labor costs, its use significantly reduces hazards to workers who otherwise must perform external measurements by hand, garbed in protective gear and using lifts or scaffolding to reach elevated pipes. DOE officials estimate the robots could save tens of millions of dollars in completing the characterization of uranium deposits at the Portsmouth Gaseous Diffusion Plant in Piketon, and save perhaps $50 million at a similar uranium enrichment plant in Paducah, Kentucky. "This will transform the way measurements of uranium deposits are made from now on," predicted William "Red" Whittaker, robotics professor and director of the Field Robotics Center.