multibody system
Tensor Invariant Data-Assisted Control and Dynamic Decomposition of Multibody Systems
Eslami, Mostafa, Babazadeh, Maryam
The control of robotic systems in complex, shared collaborative workspaces presents significant challenges in achieving robust performance and safety when learning from experienced or simulated data is employed in the pipeline. A primary bottleneck is the reliance on coordinate-dependent models, which leads to profound data inefficiency by failing to generalize physical interactions across different frames of reference. This forces learning algorithms to rediscover fundamental physical principles in every new orientation, artificially inflating the complexity of the learning task. This paper introduces a novel framework that synergizes a coordinate-free, unreduced multibody dynamics and kinematics model based on tensor mechanics with a Data-Assisted Control (DAC) architecture. A non-recursive, closed-form Newton-Euler model in an augmented matrix form is derived that is optimized for tensor-based control design. This structure enables a principled decomposition of the system into a structurally certain, physically grounded part and an uncertain, empirical, and interaction-focused part, mediated by a virtual port variable. Then, a complete, end-to-end tensor-invariant pipeline for modeling, control, and learning is proposed. The coordinate-free control laws for the structurally certain part provide a stable and abstract command interface, proven via Lyapunov analysis. Eventually, the model and closed-loop system are validated through simulations. This work provides a naturally ideal input for data-efficient, frame-invariant learning algorithms, such as equivariant learning, designed to learn the uncertain interaction. The synergy directly addresses the data-inefficiency problem, increases explainability and interpretability, and paves the way for more robust and generalizable robotic control in interactive environments.
Impacts between multibody systems and deformable structures
The final target point of the presented research leads us to bio - inspired mobile robots, especially those able to reconstruct the natural mobility of gibbons. The principal mode of their locomotion is called brachiation. It consists of swinging from branch to branch for distances of up to 15 m and at speeds up to 50 km/h (Figure 1). We may address the readers to several brachiation techniques and constructions presented in the technical literature [1 - 5]. Seeing several similarities, we may classify the brachi ation robots as a branch of the walking ones (Fig.1a). Each research on the brachiation dynamics is challenging, mainly because of their multitasking: the system's number of degrees of freedom varies during the motion (i.e., we need model a nonlinear time - varying system), unilateral constraints are present (i.e., impact forces can appear) at selected stages of their locomotion, the investigated systems are kinematically or dynamically overactuated.
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A Tightly Coupled IMU-Based Motion Capture Approach for Estimating Multibody Kinematics and Kinetics
Osman, Hassan, de Kanter, Daan, Boelens, Jelle, Kok, Manon, Seth, Ajay
Inertial Measurement Units (IMUs) enable portable, multibody motion capture (MoCap) in diverse environments beyond the laboratory, making them a practical choice for diagnosing mobility disorders and supporting rehabilitation in clinical or home settings. However, challenges associated with IMU measurements, including magnetic distortions and drift errors, complicate their broader use for MoCap. In this work, we propose a tightly coupled motion capture approach that directly integrates IMU measurements with multibody dynamic models via an Iterated Extended Kalman Filter (IEKF) to simultaneously estimate the system's kinematics and kinetics. By enforcing kinematic and kinetic properties and utilizing only accelerometer and gyroscope data, our method improves IMU-based state estimation accuracy. Our approach is designed to allow for incorporating additional sensor data, such as optical MoCap measurements and joint torque readings, to further enhance estimation accuracy. We validated our approach using highly accurate ground truth data from a 3 Degree of Freedom (DoF) pendulum and a 6 DoF Kuka robot. We demonstrate a maximum Root Mean Square Difference (RMSD) in the pendulum's computed joint angles of 3.75 degrees compared to optical MoCap Inverse Kinematics (IK), which serves as the gold standard in the absence of internal encoders. For the Kuka robot, we observe a maximum joint angle RMSD of 3.24 degrees compared to the Kuka's internal encoders, while the maximum joint angle RMSD of the optical MoCap IK compared to the encoders was 1.16 degrees. Additionally, we report a maximum joint torque RMSD of 2 Nm in the pendulum compared to optical MoCap Inverse Dynamics (ID), and 3.73 Nm in the Kuka robot relative to its internal torque sensors.
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Real-Time Structural Deflection Estimation in Hydraulically Actuated Systems Using 3D Flexible Multibody Simulation and DNNs
Khadim, Qasim, Manzl, Peter, Kurvinen, Emil, Mikkola, Aki, Orzechowski, Grzegorz, Gerstmayr, Johannes
The precision, stability, and performance of lightweight high-strength steel structures in heavy machinery is affected by their highly nonlinear dynamics. This, in turn, makes control more difficult, simulation more computationally intensive, and achieving real-time autonomy, using standard approaches, impossible. Machine learning through data-driven, physics-informed and physics-inspired networks, however, promises more computationally efficient and accurate solutions to nonlinear dynamic problems. This study proposes a novel framework that has been developed to estimate real-time structural deflection in hydraulically actuated three-dimensional systems. It is based on SLIDE, a machine-learning-based method to estimate dynamic responses of mechanical systems subjected to forced excitations.~Further, an algorithm is introduced for the data acquisition from a hydraulically actuated system using randomized initial configurations and hydraulic pressures.~The new framework was tested on a hydraulically actuated flexible boom with various sensor combinations and lifting various payloads. The neural network was successfully trained in less time using standard parameters from PyTorch, ADAM optimizer, the various sensor inputs, and minimal output data. The SLIDE-trained neural network accelerated deflection estimation solutions by a factor of $10^7$ in reference to flexible multibody simulation batches and provided reasonable accuracy. These results support the studies goal of providing robust, real-time solutions for control, robotic manipulators, structural health monitoring, and automation problems.
Surrogate-assisted multi-objective design of complex multibody systems
Amakor, Augustina C., Berkemeier, Manuel B., Wohlleben, Meike, Sextro, Walter, Peitz, Sebastian
The optimization of large-scale multibody systems is a numerically challenging task, in particular when considering multiple conflicting criteria at the same time. In this situation, we need to approximate the Pareto set of optimal compromises, which is significantly more expensive than finding a single optimum in single-objective optimization. To prevent large costs, the usage of surrogate models, constructed from a small but informative number of expensive model evaluations, is a very popular and widely studied approach. The central challenge then is to ensure a high quality (that is, near-optimality) of the solutions that were obtained using the surrogate model, which can be hard to guarantee with a single pre-computed surrogate. We present a back-and-forth approach between surrogate modeling and multi-objective optimization to improve the quality of the obtained solutions. Using the example of an expensive-to-evaluate multibody system, we compare different strategies regarding multi-objective optimization, sampling and also surrogate modeling, to identify the most promising approach in terms of computational efficiency and solution quality.
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SLIDE: A machine-learning based method for forced dynamic response estimation of multibody systems
Manzl, Peter, Humer, Alexander, Khadim, Qasim, Gerstmayr, Johannes
In computational engineering, enhancing the simulation speed and efficiency is a perpetual goal. To fully take advantage of neural network techniques and hardware, we present the SLiding-window Initially-truncated Dynamic-response Estimator (SLIDE), a deep learning-based method designed to estimate output sequences of mechanical or multibody systems with primarily, but not exclusively, forced excitation. A key advantage of SLIDE is its ability to estimate the dynamic response of damped systems without requiring the full system state, making it particularly effective for flexible multibody systems. The method truncates the output window based on the decay of initial effects, such as damping, which is approximated by the complex eigenvalues of the systems linearized equations. In addition, a second neural network is trained to provide an error estimation, further enhancing the methods applicability. The method is applied to a diverse selection of systems, including the Duffing oscillator, a flexible slider-crank system, and an industrial 6R manipulator, mounted on a flexible socket. Our results demonstrate significant speedups from the simulation up to several millions, exceeding real-time performance substantially.
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Review of the Exponential and Cayley Map on SE(3) as relevant for Lie Group Integration of the Generalized Poisson Equation and Flexible Multibody Systems
The exponential and Cayley map on SE(3) are the prevailing coordinate maps used in Lie group integration schemes for rigid body and flexible body systems. Such geometric integrators are the Munthe-Kaas and generalized-alpha schemes, which involve the differential and its directional derivative of the respective coordinate map. Relevant closed form expressions, which were reported over the last two decades, are scattered in the literature, and some are reported without proof. This paper provides a reference summarizing all relevant closed form relations along with the relevant proofs. including the right-trivialized differential of the exponential and Cayley map and their directional derivatives (resembling the Hessian). The latter gives rise to an implicit generalized-alpha scheme for rigid/flexible multibody systems in terms of the Cayley map with improved computational efficiency.
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Towards a generalizable simulation framework to study collisions between spacecraft and debris
Asci, Simone, Nanjangud, Angadh
In recent years, computer simulators of rigid-body systems have been successfully used to improve and expand the field of developing new space robots, becoming a leading tool for the preliminary investigation and evaluation of space robotic missions. However, the impressive progress in performance has not been matched yet by an improvement in modelling capabilities, which remain limited to very basic representations of real systems. We present a new approach to modelling and simulation of collision-inclusive multibody dynamics by leveraging symbolic models generated by a computer algebra system (CAS). While similar investigations into contact dynamics on other domains exploit pre-existing models of common multibody systems (e.g., industrial robot arms, humanoids, and wheeled robots), our focus is on allowing researchers to develop models of novel designs of systems that are not as common or yet to be fabricated: e.g., small spacecraft manipulators. In this paper, we demonstrate the usefulness of our approach to investigate spacecraft-debris collision dynamics.
Application of Stable Inversion to Flexible Manipulators Modeled by the ANCF
Drücker, Svenja, Seifried, Robert
Compared to conventional robots, flexible manipulators offer many advantages, such as faster end-effector velocities and less energy consumption. However, their flexible structure can lead to undesired oscillations. Therefore, the applied control strategy should account for these elasticities. A feedforward controller based on an inverse model of the system is an efficient way to improve the performance. However, unstable internal dynamics arise for many common flexible robots and stable inversion must be applied. In this contribution, an approximation of the original stable inversion approach is proposed. The approximation simplifies the problem setup, since the internal dynamics do not need to be derived explicitly for the definition of the boundary conditions. From a practical point of view, this makes the method applicable to more complex systems with many unactuated degrees of freedom. Flexible manipulators modeled by the absolute nodal coordinate formulation (ANCF) are considered as an application example.
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A general framework for modeling and dynamic simulation of multibody systems using factor graphs
Blanco-Claraco, José-Luis, Leanza, Antonio, Reina, Giulio
In this paper, we present a novel general framework grounded in the factor graph theory to solve kinematic and dynamic problems for multi-body systems. Although the motion of multi-body systems is considered to be a well-studied problem and various methods have been proposed for its solution, a unified approach providing an intuitive interpretation is still pursued. We describe how to build factor graphs to model and simulate multibody systems using both, independent and dependent coordinates. Then, batch optimization or a fixed-lag-smoother can be applied to solve the underlying optimization problem that results in a highly-sparse nonlinear minimization problem. The proposed framework has been tested in extensive simulations and validated against a commercial multibody software. We release a reference implementation as an open-source C++ library, based on the GTSAM framework, a well-known estimation library. Simulations of forward and inverse dynamics are presented, showing comparable accuracy with classical approaches. The proposed factor graph-based framework has the potential to be integrated into applications related with motion estimation and parameter identification of complex mechanical systems, ranging from mechanisms to vehicles, or robot manipulators.
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