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In this paper, a compressed air-actuated soft robotic module was developed by incorporating a shape memory alloy (SMA) wire into its structure to achieve the desired bending angle with greater precision. First, a fiber-reinforced bending module with a strain-limiting layer made of polypropylene was fabricated. The SMA wire was then placed in a silicon matrix, which was used as a new strain-limiting layer. A simple closed-loop control algorithm was used to regulate the bending angle of the soft robot within its workspace. A camera was utilized to measure the angular changes in the vertical plane. Different angles, ranging from 0 to 65 degrees, were covered to evaluate the performance of the module and the bending angle control algorithm. The experimental tests demonstrate that using the SMA wire results in more precise control of bending in the vertical plane. In addition, it is possible to bend more with less working pressure. The error range was reduced from an average of 5 degrees to 2 degrees, and the rise time was reduced from an average of 19 seconds to 3 seconds.

Scientific computing for large deformation of elastic-plastic solids is critical for numerous real-world applications. Classical numerical solvers rely primarily on local discrete linear approximation and are constrained by an inherent trade-off between accuracy and efficiency. Recently, deep learning models have achieved impressive progress in solving the continuum mechanism. While previous models have explored various architectures and constructed coefficient-solution mappings, they are designed for general instances without considering specific problem properties and hard to accurately handle with complex elastic-plastic solids involving contact, loading and unloading. In this work, we take stretch bending, a popular metal fabrication technique, as our case study and introduce LaDEEP, a deep learning-based surrogate model for \textbf{La}rge \textbf{De}formation of \textbf{E}lastic-\textbf{P}lastic Solids. We encode the partitioned regions of the involved slender solids into a token sequence to maintain their essential order property. To characterize the physical process of the solid deformation, a two-stage Transformer-based module is designed to predict the deformation with the sequence of tokens as input. Empirically, LaDEEP achieves five magnitudes faster speed than finite element methods with a comparable accuracy, and gains 20.47\% relative improvement on average compared to other deep learning baselines. We have also deployed our model into a real-world industrial production system, and it has shown remarkable performance in both accuracy and efficiency.

As soft robot design matures, researchers have converged to sophisticated design paradigms to enable the development of more suitable platforms. Two such paradigms are soft-rigid hybrid robots, which utilize rigid structural materials in some aspect of the robot's design, and architectured materials, which deform based on geometric parameters as opposed to purely material ones. In this work, we combine the two design approaches, utilizing trimmed helicoid structures in series with rigid linkages. Additionally, we extend the literature on wave spring-inspired soft structures by deriving a mechanical model of the stiffness for arbitrary geometries. We present a novel manufacturing method for such structures utilizing an injection molding approach and we make available the design tool to generate 3D printed molds for arbitrary designs of this class. Finally, we produce a robot using the above methods and operate it in closed-loop demonstrations.

Glass with good processability, chemical inertness, and optical transparency has been widely used in optical and aesthetic products, many of which require curve pro-files with high precision. To meet the increasingly tightened geometrical tolerances and fast product updating rates, the traditional approach of developing a thermoform-ing process through trials and errors can cause a large waste of time and resources and often end up with failure. Hence, there is a need to develop an efficient predictive model, replacing the costly simulations or experiments, to assist the design of preci-sion glass thermoforming. In this work, we report a dimensionless back-propagation neural network (BPNN) that can adequately predict the form errors and thus compen-sate for these errors in mold design to achieve precision glass molding. Based on the precision molds, also discussed is the issue of error magnification considering that cover glass for AR/VR glasses or smartphones, with extremely large scale of produc-tion, may require a lower level of mold machining accuracy. It is expected that this BPNN will also be implementable in the glass-manufacturing industry, i.e., trained using industrial data for precision mold designs.

Tactile sensors play a crucial role in enabling robots to interact effectively and safely with objects in everyday tasks. In particular, visuotactile sensors have seen increasing usage in two and three-fingered grippers due to their high-quality feedback. However, a significant gap remains in the development of sensors suitable for humanoid robots, especially five-fingered dexterous hands. One reason is because of the challenges in designing and manufacturing sensors that are compact in size. In this paper, we propose HumanFT, a multimodal visuotactile sensor that replicates the shape and functionality of a human fingertip. To bridge the gap between human and robotic tactile sensing, our sensor features real-time force measurements, high-frequency vibration detection, and overtemperature alerts. To achieve this, we developed a suite of fabrication techniques for a new type of elastomer optimized for force propagation and temperature sensing. Besides, our sensor integrates circuits capable of sensing pressure and vibration. These capabilities have been validated through experiments. The proposed design is simple and cost-effective to fabricate. We believe HumanFT can enhance humanoid robots' perception by capturing and interpreting multimodal tactile information.

Soft robots have found extensive applications in the medical field, particularly in rehabilitation exercises, assisted grasping, and artificial organs. Despite significant advancements in simulating various components of the digestive system, the rectum has been largely neglected due to societal stigma. This study seeks to address this gap by developing soft circular muscle actuators (CMAs) and rectum models to replicate the defecation process. Using soft materials, both the rectum and the actuators were fabricated to enable seamless integration and attachment. We designed, fabricated, and tested three types of CMAs and compared them to the simulated results. A pneumatic system was employed to control the actuators, and simulated stool was synthesized using sodium alginate and calcium chloride. Experimental results indicated that the third type of actuator exhibited superior performance in terms of area contraction and pressure generation. The successful simulation of the defecation process highlights the potential of these soft actuators in biomedical applications, providing a foundation for further research and development in the field of soft robotics.

University of Coimbra, CEMMPRE, ARISE, Department of Mechanical Engineering, Coimbra, Portugal. Abstract Bio-inspired soft robots have already shown the ability to handle uncertainty and adapt to unstructured environments. However, their availability is partially restricted by timeconsuming, costly and highly supervised design-fabrication processes, often based on resource intensive iterative workflows. Here, we propose an integrated approach targeting the design and fabrication of pneumatic soft actuators in a single casting step. Molds and sacrificial water-soluble hollow cores are printed using fused filament fabrication (FFF). A heated water circuit accelerates the dissolution of the core's material and guarantees its complete removal from the actuator walls, while the actuator's mechanical operability is defined through finite element analysis (FEA). This enables the fabrication of actuators with non-uniform cross sections under minimal supervision, thereby reducing the number of iterations necessary during the design and fabrication processes. Three actuators capable of bending and linear motion were designed, fabricated, integrated and demonstrated as three different bio-inspired soft robots, an earthworm-inspired robot, a four-legged robot, and a robotic gripper. We demonstrate the availability, versatility and effectiveness of the proposed methods, contributing to accelerating the design and fabrication of soft robots. This study represents a step toward increasing the accessibility of soft robots to people at a lower cost. MAIN TEXT 1. Introduction Soft robots provide a freedom of movement and flexibility similar to animals' soft bodies [1-5], making them an attractive choice for innovative robot designs and applications in unstructured environments that were previously unattainable using rigid-bodied robots [6].

Conventional industrial robots often use two-fingered grippers or suction cups to manipulate objects or interact with the world. Because of their simplified design, they are unable to reproduce the dexterity of human hands when manipulating a wide range of objects. While the control of humanoid hands evolved greatly, hardware platforms still lack capabilities, particularly in tactile sensing and providing soft contact surfaces. In this work, we present a method that equips the skeleton of a tendon-driven humanoid hand with a soft and sensorized tactile skin. Multi-material 3D printing allows us to iteratively approach a cast skin design which preserves the robot's dexterity in terms of range of motion and speed. We demonstrate that a soft skin enables firmer grasps and piezoresistive sensor integration enhances the hand's tactile sensing capabilities.

Many robotic hands currently rely on extremely dexterous robotic fingers and a thumb joint to envelop themselves around an object. Few hands focus on the palm even though human hands greatly benefit from their central fold and soft surface. As such, we develop a novel structurally compliant soft palm, which enables more surface area contact for the objects that are pressed into it. Moreover, this design, along with the development of a new low-cost, flexible illumination system, is able to incorporate a high-resolution tactile sensing system inspired by the GelSight sensors. Concurrently, we design RObotic Modular Endoskeleton Optical (ROMEO) fingers, which are underactuated two-segment soft fingers that are able to house the new illumination system, and we integrate them into these various palm configurations. The resulting robotic hand is slightly bigger than a baseball and represents one of the first soft robotic hands with actuated fingers and a passively compliant palm, all of which have high-resolution tactile sensing. This design also potentially helps researchers discover and explore more soft-rigid tactile robotic hand designs with greater capabilities in the future. The supplementary video can be found here: https://youtu.be/RKfIFiewqsg