Smart manufacturing can significantly improve efficiency and reduce energy consumption, yet the energy demands of AI models may offset these gains. This study utilizes in-situ sensing-based prediction of geometric quality in smart machining to compare the energy consumption, accuracy, and speed of common AI models. HyperDimensional Computing (HDC) is introduced as an alternative, achieving accuracy comparable to conventional models while drastically reducing energy consumption, 200$\times$ for training and 175 to 1000$\times$ for inference. Furthermore, HDC reduces training times by 200$\times$ and inference times by 300 to 600$\times$, showcasing its potential for energy-efficient smart manufacturing.

Affordable desktop CNC routers are common in education, prototyping, and makerspaces, but most lack a rotary axis, limiting fabrication of rotationally symmetric or multi - sided parts. Existing solutions often require hardware retrofits, alternative control lers, or commercial CAM software, raising cost and complexity. This work presents a software - only framework for indexed rotary machining on GRBL - based CNCs. A custom post - processor converts planar toolpaths into discrete rotary steps, executed through a br owser - based interface. While not equivalent to continuous 4 - axis machining, the method enables practical rotary - axis fabrication using only standard, off - the - shelf mechanics, without firmware modification. By reducing technical and financial barriers, the framework expands access to multi - axis machining in classrooms, makerspaces, and small workshops, supporting hands - on learning and rapid prototyping.

Quadruped robots that individual researchers can build by themselves are crucial for expanding the scope of research due to their high scalability and customizability. These robots must be easily ordered and assembled through e-commerce or DIY methods, have a low number of components for easy maintenance, and possess durability to withstand experiments in diverse environments. Various quadruped robots have been developed so far, but most robots that can be built by research institutions are relatively small and made of plastic using 3D printers. These robots cannot withstand experiments in external environments such as mountain trails or rubble, and they will easily break with intense movements. Although there is the advantage of being able to print parts by yourself, the large number of components makes replacing broken parts and maintenance very cumbersome. Therefore, in this study, we develop a metal quadruped robot MEVIUS, that can be constructed and assembled using only materials ordered through e-commerce. We have considered the minimum set of components required for a quadruped robot, employing metal machining, sheet metal welding, and off-the-shelf components only. Also, we have achieved a simple circuit and software configuration. Considering the communication delay due to its simple configuration, we experimentally demonstrate that MEVIUS, utilizing reinforcement learning and Sim2Real, can traverse diverse rough terrains and withstand outside experiments. All hardware and software components can be obtained from https://github.com/haraduka/mevius.

Rehabilitating cast iron pipes through lining offers several advantages, including increased durability, reduced water leaks, and minimal disruption.This approach presents a cost effective and environmentally friendly solution by sealing cracks and joints, extending the pipeline's lifespan, and reducing water wastage, all while avoiding the need for trench excavation. However, due to the relining process, branch connections are sealed and need to be reestablished. To address the issue of rehabilitating small-diameter water pipes, we have designed a modular robot capable of traversing and working within 200 meter long, 100 mm diameter cast iron pipes. This robot is equipped with perception functions to detect, locate, and characterize the branch connections in cast iron pipes and relocate them after lining, as well as machining functions. A first prototype of this system has been developed and validated on an 8 meter long section, in a laboratory environment.

Generating a smooth and shorter spiral complete coverage path in a multi-connected domain is an important research area in robotic cavity machining. Traditional spiral path planning methods in multi-connected domains involve a subregion division procedure; a deformed spiral path is incorporated within each subregion, and these paths within the subregions are interconnected with bridges. In intricate domains with abundant voids and irregular boundaries, the added subregion boundaries increase the path avoidance requirements. This results in excessive bridging and necessitates longer uneven-density spirals to achieve complete subregion coverage. Considering that conformal slit mapping can transform multi-connected regions into regular disks or annuluses without subregion division, this paper presents a novel spiral complete coverage path planning method by conformal slit mapping. Firstly, a slit mapping calculation technique is proposed for segmented cubic spline boundaries with corners. Then, a spiral path spacing control method is developed based on the maximum inscribed circle radius between adjacent conformal slit mapping iso-parameters. Lastly, the spiral path is derived by offsetting iso-parameters. The complexity and applicability of the proposed method are comprehensively analyzed across various boundary scenarios. Meanwhile, two cavities milling experiments are conducted to compare the new method with conventional spiral complete coverage path methods. The comparation indicate that the new path meets the requirement for complete coverage in cavity machining while reducing path length and machining time by 12.70% and 12.34%, respectively.

Laser machining is a highly flexible non-contact manufacturing technique that has been employed widely across academia and industry. Due to nonlinear interactions between light and matter, simulation methods are extremely crucial, as they help enhance the machining quality by offering comprehension of the inter-relationships between the laser processing parameters. On the other hand, experimental processing parameter optimization recommends a systematic, and consequently time-consuming, investigation over the available processing parameter space. An intelligent strategy is to employ machine learning (ML) techniques to capture the relationship between picosecond laser machining parameters for finding proper parameter combinations to create the desired cuts on industrial-grade alumina ceramic with deep, smooth and defect-free patterns. Laser parameters such as beam amplitude and frequency, scanner passing speed and the number of passes over the surface, as well as the vertical distance of the scanner from the sample surface, are used for predicting the depth, top width, and bottom width of the engraved channels using ML models. Owing to the complex correlation between laser parameters, it is shown that Neural Networks (NN) are the most efficient in predicting the outputs. Equipped with an ML model that captures the interconnection between laser parameters and the engraved channel dimensions, one can predict the required input parameters to achieve a target channel geometry. This strategy significantly reduces the cost and effort of experimental laser machining during the development phase, without compromising accuracy or performance. The developed techniques can be applied to a wide range of ceramic laser machining processes.

Turning machines are a core tool in any machine shop. While certain automated machines have been available for turning for years, automation has not been accessible to everyone. Until recently, it only made sense to add automation if you had large batch sizes. If not, you were stuck with a manual operation. Robotic automation has changed all that.

In the context of Industry 4.0, data management is a key point for decision aid approaches. Large amounts of manufacturing digital data are collected on the shop floor. Their analysis can then require a large amount of computing power. The Big Data issue can be solved by aggregation, generating smart and meaningful data. This paper presents a new knowledge-based multi-level aggregation strategy to support decision making. Manufacturing knowledge is used at each level to design the monitoring criteria or aggregation operators. The proposed approach has been implemented as a demonstrator and successfully applied to a real machining database from the aeronautic industry. Decision Making; Machining; Knowledge based system

Much has been said on the enabling technologies of Industry 4.0 from a technological point of view. In our opinion, in order for the innovator to effectively address the new, powerful tools that this revolution can offer, it is fundamental to have a broad knowledge also on their implications on society and quality of life. In particular, in this article we are going to focus on Human Resource management and development. The advanteges brought by the new technologies may apply to hiring, training and organisation of personnel under several aspects, let's list three of them. Artificial Intelligence and hiring A controverse and trending aspect of new technologies regards the selection of new employees basing decisions solely on the outcome of big data analysis.

Design for manufacturability (DFM) requires product designers to simultaneously consider the manufacturing issues of a product along with the geometrical and design aspects. This paper reports a computer-aided DFM tool for product designers to evaluate the manufacturability of their designs. A fuzzy set-based manufacturability evaluation algorithm is formulated to generate relative manufacturability indices (MIs) to provide product designers with a better understanding of the relative ease or difficulty of machining the features in their designs. This computer-aided DFM system is developed for rotational parts. The MI of machining a part is decomposed into three components, namely, the support index, the clamping index, and the feature index.