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 machine state




Predicting NOx emissions in Biochar Production Plants using Machine Learning

arXiv.org Artificial Intelligence

The global Biochar Industry has witnessed a surge in biochar production, with a total of 350k mt/year production in 2023. With the pressing climate goals set and the potential of Biochar Carbon Removal (BCR) as a climate-relevant technology, scaling up the number of new plants to over 1000 facilities per year by 2030 becomes imperative. However, such a massive scale-up presents not only technical challenges but also control and regulation issues, ensuring maximal output of plants while conforming to regulatory requirements. In this paper, we present a novel method of optimizing the process of a biochar plant based on machine learning methods. We show how a standard Random Forest Regressor can be used to model the states of the pyrolysis machine, the physics of which remains highly complex. This model then serves as a surrogate of the machine -- reproducing several key outcomes of the machine -- in a numerical optimization. This, in turn, could enable us to reduce NOx emissions -- a key regulatory goal in that industry -- while achieving maximal output still. In a preliminary test our approach shows remarkable results, proves to be applicable on two different machines from different manufacturers, and can be implemented on standard Internet of Things (IoT) devices more generally.


An optimized fuzzy logic model for proactive maintenance

arXiv.org Artificial Intelligence

Fuzzy logic has been proposed in previous studies for machine diagnosis, to overcome different drawbacks of the traditional diagnostic approaches used. Among these approaches Failure Mode and Effect Critical Analysis method(FMECA) attempts to identify potential modes and treat failures before they occur based on subjective expert judgments. Although several versions of fuzzy logic are used to improve FMECA or to replace it, since it is an extremely cost-intensive approach in terms of failure modes because it evaluates each one of them separately, these propositions have not explicitly focused on the combinatorial complexity nor justified the choice of membership functions in Fuzzy logic modeling. Within this context, we develop an optimization-based approach referred to Integrated Truth Table and Fuzzy Logic Model (ITTFLM) that smartly generates fuzzy logic rules using Truth Tables. The ITTFLM was tested on fan data collected in real-time from a plant machine. In the experiment, three types of membership functions (Triangular, Trapezoidal, and Gaussian) were used. The ITTFLM can generate outputs in 5ms, the results demonstrate that this model based on the Trapezoidal membership functions identifies the failure states with high accuracy, and its capability of dealing with large numbers of rules and thus meets the real-time constraints that usually impact user experience.


Invert to Learn to Invert

arXiv.org Machine Learning

Iterative learning to infer approaches have become popular solvers for inverse problems. However, their memory requirements during training grow linearly with model depth, limiting in practice model expressiveness. In this work, we propose an iterative inverse model with constant memory that relies on invertible networks to avoid storing intermediate activations. As a result, the proposed approach allows us to train models with 400 layers on 3D volumes in an MRI image reconstruction task. In experiments on a public data set, we demonstrate that these deeper, and thus more expressive, networks perform state-of-the-art image reconstruction.


Manufacturing Dispatching using Reinforcement and Transfer Learning

arXiv.org Artificial Intelligence

Efficient dispatching rule in manufacturing industry is key to ensure product on-time delivery and minimum past-due and inventory cost. Manufacturing, especially in the developed world, is moving towards on-demand manufacturing meaning a high mix, low volume product mix. This requires efficient dispatching that can work in dynamic and stochastic environments, meaning it allows for quick response to new orders received and can work over a disparate set of shop floor settings. In this paper we address this problem of dispatching in manufacturing. Using reinforcement learning (RL), we propose a new design to formulate the shop floor state as a 2-D matrix, incorporate job slack time into state representation, and design lateness and tardiness rewards function for dispatching purpose. However, maintaining a separate RL model for each production line on a manufacturing shop floor is costly and often infeasible. To address this, we enhance our deep RL model with an approach for dispatching policy transfer. This increases policy generalization and saves time and cost for model training and data collection. Experiments show that: (1) our approach performs the best in terms of total discounted reward and average lateness, tardiness, (2) the proposed policy transfer approach reduces training time and increases policy generalization.


Unraveling Mystery of Machine Learning in IoT

#artificialintelligence

There is a lot of buzz around predictive analytics for industrial machinery, particularly in manufacturing and for heavy-duty vehicles in trucking, construction, and farming. Machine learning is often cited as the secret sauce of predictive analytics, but few people really understand what it is and how it works. The idea behind predictive analytics is that as complex machinery becomes connected to private industrial networks and ultimately the internet, the information it generates can be used to predict and fix failures before they happen, thus avoiding expensive downtime and productivity disruptions. Machine learning is important to be able to make sense out of the huge quantities of data generated by this equipment and drive this knowledge back into the business. Here's what you need to know about it.


Programming with a Differentiable Forth Interpreter

arXiv.org Artificial Intelligence

Given that in practice training data is scarce for all but a small set of problems, a core question is how to incorporate prior knowledge into a model. In this paper, we consider the case of prior procedural knowledge for neural networks, such as knowing how a program should traverse a sequence, but not what local actions should be performed at each step. To this end, we present an end-to-end differentiable interpreter for the programming language Forth which enables programmers to write program sketches with slots that can be filled with behaviour trained from program input-output data. We can optimise this behaviour directly through gradient descent techniques on user-specified objectives, and also integrate the program into any larger neural computation graph. We show empirically that our interpreter is able to effectively leverage different levels of prior program structure and learn complex behaviours such as sequence sorting and addition. When connected to outputs of an LSTM and trained jointly, our interpreter achieves state-of-the-art accuracy for end-to-end reasoning about quantities expressed in natural language stories.


Solving POMDPs by Searching in Policy Space

arXiv.org Artificial Intelligence

Most algorithms for solving POMDPs iteratively improve a value function that implicitly represents a policy and are said to search in value function space. This paper presents an approach to solving POMDPs that represents a policy explicitly as a finite-state controller and iteratively improves the controller by search in policy space. Two related algorithms illustrate this approach. The first is a policy iteration algorithm that can outperform value iteration in solving infinitehorizon POMDPs. It provides the foundation for a new heuristic search algorithm that promises further speedup by focusing computational effort on regions of the problem space that are reachable, or likely to be reached, from a start state.


Asymptotic Synchronization for Finite-State Sources

arXiv.org Machine Learning

We extend a recent synchronization analysis of exact finite-state sources to nonexact sources for which synchronization occurs only asymptotically. Although the proof methods are quite different, the primary results remain the same. We find that an observer's average uncertainty in the source state vanishes exponentially fast and, as a consequence, an observer's average uncertainty in predicting future output converges exponentially fast to the source entropy rate.