loading condition
Estimating Continuum Robot Shape under External Loading using Spatiotemporal Neural Networks
Wang, Enyi, Deng, Zhen, Pan, Chuanchuan, He, Bingwei, Zhang, Jianwei
Abstract-- This paper presents a learning-based approach for accurately estimating the 3D shape of flexible continuum robots subjected to external loads. The proposed method introduces a spatiotemporal neural network architecture that fuses multi-modal inputs, including current and historical tendon displacement data and RGB images, to generate point clouds representing the robot's deformed configuration. The network integrates a recurrent neural module for temporal feature extraction, an encoding module for spatial feature extraction, and a multi-modal fusion module to combine spatial features extracted from visual data with temporal dependencies from historical actuator inputs. Continuous 3D shape reconstruction is achieved by fitting B ezier curves to the predicted point clouds. Experimental validation demonstrates that our approach achieves high precision, with mean shape estimation errors of 0.08 mm (unloaded) and 0.22 mm (loaded), outperforming state-of-the-art methods in shape sensing for TDCRs.
SIFBench: An Extensive Benchmark for Fatigue Analysis
Gautam, Tushar, Kirby, Robert M., Hochhalter, Jacob, Zhe, Shandian
Fatigue-induced crack growth is a leading cause of structural failure across critical industries such as aerospace, civil engineering, automotive, and energy. Accurate prediction of stress intensity factors (SIFs) -- the key parameters governing crack propagation in linear elastic fracture mechanics -- is essential for assessing fatigue life and ensuring structural integrity. While machine learning (ML) has shown great promise in SIF prediction, its advancement has been severely limited by the lack of rich, transparent, well-organized, and high-quality datasets. To address this gap, we introduce SIFBench, an open-source, large-scale benchmark database designed to support ML-based SIF prediction. SIFBench contains over 5 million different crack and component geometries derived from high-fidelity finite element simulations across 37 distinct scenarios, and provides a unified Python interface for seamless data access and customization. We report baseline results using a range of popular ML models -- including random forests, support vector machines, feedforward neural networks, and Fourier neural operators -- alongside comprehensive evaluation metrics and template code for model training, validation, and assessment. By offering a standardized and scalable resource, SIFBench substantially lowers the entry barrier and fosters the development and application of ML methods in damage tolerance design and predictive maintenance.
Real-Time Risky Fault-Chain Search using Time-Varying Graph RNNs
This paper introduces a data-driven graphical framework for the real-time search of risky cascading fault chains (FCs) in power-grids, crucial for enhancing grid resiliency in the face of climate change. As extreme weather events driven by climate change increase, identifying risky FCs becomes crucial for mitigating cascading failures and ensuring grid stability. However, the complexity of the spatio-temporal dependencies among grid components and the exponential growth of the search space with system size pose significant challenges to modeling and risky FC search. To tackle this, we model the search process as a partially observable Markov decision process (POMDP), which is subsequently solved via a time-varying graph recurrent neural network (GRNN). This approach captures the spatial and temporal structure induced by the system's topology and dynamics, while efficiently summarizing the system's history in the GRNN's latent space, enabling scalable and effective identification of risky FCs.
Elucidating microstructural influences on fatigue behavior for additively manufactured Hastelloy X using Bayesian-calibrated crystal plasticity model
Kushwaha, Ajay, Demir, Eralp, Basak, Amrita
Crystal plasticity (CP) modeling is a vital tool for predicting the mechanical behavior of materials, but its calibration involves numerous (>8) constitutive parameters, often requiring time-consuming trial-and-error methods. This paper proposes a robust calibration approach using Bayesian optimization (BO) to identify optimal CP model parameters under fatigue loading conditions. Utilizing cyclic data from additively manufactured Hastelloy X specimens at 500 degree-F, the BO framework, integrated with a Gaussian process surrogate model, significantly reduces the number of required simulations. A novel objective function is developed to match experimental stress-strain data across different strain amplitudes. Results demonstrate that effective CP model calibration is achieved within 75 iterations, with as few as 50 initial simulations. Sensitivity analysis reveals the influence of CP parameters at various loading points on the stress-strain curve. The results show that the stress-strain response is predominantly controlled by parameters related to yield, with increased influence from backstress parameters during compressive loading. In addition, the effect of introducing twins into the synthetic microstructure on fatigue behavior is studied, and a relationship between microstructural features and the fatigue indicator parameter is established. Results show that larger diameter grains, which exhibit a higher Schmid factor and an average misorientation of approximately 42 degrees +/- 1.67 degree, are identified as probable sites for failure. The proposed optimization framework can be applied to any material system or CP model, streamlining the calibration process and improving the predictive accuracy of such models.
EPi-cKANs: Elasto-Plasticity Informed Kolmogorov-Arnold Networks Using Chebyshev Polynomials
Mostajeran, Farinaz, Faroughi, Salah A
Multilayer perceptron (MLP) networks are predominantly used to develop data-driven constitutive models for granular materials. They offer a compelling alternative to traditional physics-based constitutive models in predicting nonlinear responses of these materials, e.g., elasto-plasticity, under various loading conditions. To attain the necessary accuracy, MLPs often need to be sufficiently deep or wide, owing to the curse of dimensionality inherent in these problems. To overcome this limitation, we present an elasto-plasticity informed Chebyshev-based Kolmogorov-Arnold network (EPi-cKAN) in this study. This architecture leverages the benefits of KANs and augmented Chebyshev polynomials, as well as integrates physical principles within both the network structure and the loss function. The primary objective of EPi-cKAN is to provide an accurate and generalizable function approximation for non-linear stress-strain relationships, using fewer parameters compared to standard MLPs. To evaluate the efficiency, accuracy, and generalization capabilities of EPi-cKAN in modeling complex elasto-plastic behavior, we initially compare its performance with other cKAN-based models, which include purely data-driven parallel and serial architectures. Furthermore, to differentiate EPi-cKAN's distinct performance, we also compare it against purely data-driven and physics-informed MLP-based methods. Lastly, we test EPi-cKAN's ability to predict blind strain-controlled paths that extend beyond the training data distribution to gauge its generalization and predictive capabilities. Our findings indicate that, even with limited data and fewer parameters compared to other approaches, EPi-cKAN provides superior accuracy in predicting stress components and demonstrates better generalization when used to predict sand elasto-plastic behavior under blind triaxial axisymmetric strain-controlled loading paths.
Physics-Informed GNN for non-linear constrained optimization: PINCO a solver for the AC-optimal power flow
Varbella, Anna, Briens, Damien, Gjorgiev, Blazhe, D'Inverno, Giuseppe Alessio, Sansavini, Giovanni
The energy transition is driving the integration of large shares of intermittent power sources in the electric power grid. Therefore, addressing the AC optimal power flow (AC-OPF) effectively becomes increasingly essential. The AC-OPF, which is a fundamental optimization problem in power systems, must be solved more frequently to ensure the safe and cost-effective operation of power systems. Due to its non-linear nature, AC-OPF is often solved in its linearized form, despite inherent inaccuracies. Non-linear solvers, such as the interior point method, are typically employed to solve the full OPF problem. However, these iterative methods may not converge for large systems and do not guarantee global optimality. This work explores a physics-informed graph neural network, PINCO, to solve the AC-OPF. We demonstrate that this method provides accurate solutions in a fraction of the computational time when compared to the established non-linear programming solvers. Remarkably, PINCO generalizes effectively across a diverse set of loading conditions in the power system. We show that our method can solve the AC-OPF without violating inequality constraints. Furthermore, it can function both as a solver and as a hybrid universal function approximator. Moreover, the approach can be easily adapted to different power systems with minimal adjustments to the hyperparameters, including systems with multiple generators at each bus. Overall, this work demonstrates an advancement in the field of power system optimization to tackle the challenges of the energy transition. The code and data utilized in this paper are available at https://anonymous.4open.science/r/opf_pinn_iclr-B83E/.
Inverse kinematics learning of a continuum manipulator using limited real time data
Sahoo, Alok Ranjan, Chakraborty, Pavan
Data driven control of a continuum manipulator requires a lot of data for training but generating sufficient amount of real time data is not cost efficient. Random actuation of the manipulator can also be unsafe sometimes. Meta learning has been used successfully to adapt to a new environment. Hence, this paper tries to solve the above mentioned problem using meta learning. We consider two cases for that. First, this paper proposes a method to use simulation data for training the model using MAML(Model-Agnostic Meta-Learning). Then, it adapts to the real world using gradient steps. Secondly,if the simulation model is not available or difficult to formulate, then we propose a CGAN(Conditional Generative adversial network)-MAML based method for it. The model is trained using a small amount of real time data and augmented data for different loading conditions. Then, adaptation is done in the real environment. It has been found out from the experiments that the relative positioning error for both the cases are below 3%. The proposed models are experimentally verified on a real continuum manipulator.
Predicting Multi-Joint Kinematics of the Upper Limb from EMG Signals Across Varied Loads with a Physics-Informed Neural Network
Kumar, Rajnish, Muthukrishnan, Suriya Prakash, Kumar, Lalan, Roy, Sitikantha
In this research, we present an innovative method known as a physics-informed neural network (PINN) model to predict multi-joint kinematics using electromyography (EMG) signals recorded from the muscles surrounding these joints across various loads. The primary aim is to simultaneously predict both the shoulder and elbow joint angles while executing elbow flexion-extension (FE) movements, especially under varying load conditions. The PINN model is constructed by combining a feed-forward Artificial Neural Network (ANN) with a joint torque computation model. During the training process, the model utilizes a custom loss function derived from an inverse dynamics joint torque musculoskeletal model, along with a mean square angle loss. The training dataset for the PINN model comprises EMG and time data collected from four different subjects. To assess the model's performance, we conducted a comparison between the predicted joint angles and experimental data using a testing data set. The results demonstrated strong correlations of 58% to 83% in joint angle prediction. The findings highlight the potential of incorporating physical principles into the model, not only increasing its versatility but also enhancing its accuracy. The findings could have significant implications for the precise estimation of multi-joint kinematics in dynamic scenarios, particularly concerning the advancement of human-machine interfaces (HMIs) for exoskeletons and prosthetic control systems.
Optimization for truss design using Bayesian optimization
Sandeep, Bhawani, Singh, Surjeet, Kumar, Sumit
In this work, geometry optimization of mechanical truss using computer-aided finite element analysis is presented. The shape of the truss is a dominant factor in determining the capacity of load it can bear. At a given parameter space, our goal is to find the parameters of a hull that maximize the load-bearing capacity and also don't yield to the induced stress. We rely on finite element analysis, which is a computationally costly design analysis tool for design evaluation. For such expensive to-evaluate functions, we chose Bayesian optimization as our optimization framework which has empirically proven sample efficient than other simulation-based optimization methods. By utilizing Bayesian optimization algorithms, the truss design involves iteratively evaluating a set of candidate truss designs and updating a probabilistic model of the design space based on the results. The model is used to predict the performance of each candidate design, and the next candidate design is selected based on the prediction and an acquisition function that balances exploration and exploitation of the design space. Our result can be used as a baseline for future study on AI-based optimization in expensive engineering domains especially in finite element Analysis.
Piecewise Affine Curvature model: a reduced-order model for soft robot-environment interaction beyond PCC
Stella, Francesco, Guan, Qinghua, Leng, Jinsong, Della Santina, Cosimo, Hughes, Josie
Soft robot are celebrated for their propensity to enable compliant and complex robot-environment interactions. Soft robotic manipulators, or slender continuum structure robots have the potential to exploit these interactions to enable new exploration and manipulation capabilities and safe human-robot interactions. However, the interactions, or perturbations by external forces cause the soft structure to deform in an infinite degree of freedom (DOF) space. To control such system, reduced order models are needed; typically models consider piecewise sections of constant curvature although external forces often deform the structure out of the constant curvature hypothesis. In this work we perform an analysis of the trade-off between computational treatability and modelling accuracy. We then propose a new kinematic model, the Piecewise Affine Curvature (PAC) which we validate theoretically and experimentally showing that this higher-order model better captures the configuration of a soft continuum body robot when perturbed by the external forces. In comparison to the current state of the art Piecewise Constant Curvature (PCC) model we demonstrate up to 30\% reduction in error for the end position of a soft continuum body robot.