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 fault detection


Fault Detection in Solar Thermal Systems using Probabilistic Reconstructions

Ebmeier, Florian, Ludwig, Nicole, Thuemmel, Jannik, Martius, Georg, Franz, Volker H.

arXiv.org Artificial Intelligence

Solar thermal systems (STS) present a promising avenue for low-carbon heat generation, with a well-running system providing heat at minimal cost and carbon emissions. However, STS can exhibit faults due to improper installation, maintenance, or operation, often resulting in a substantial reduction in efficiency or even damage to the system. As monitoring at the individual level is economically prohibitive for small-scale systems, automated monitoring and fault detection should be used to address such issues. Recent advances in data-driven anomaly detection, particularly in time series analysis, offer a cost-effective solution by leveraging existing sensors to identify abnormal system states. Here, we propose a probabilistic reconstruction-based framework for anomaly detection. We evaluate our method on the publicly available PaSTS dataset of operational domestic STS, which features real-world complexities and diverse fault types. Our experiments show that reconstruction-based methods can detect faults in domestic STS both qualitatively and quantitatively, while generalizing to previously unseen systems. We also demonstrate that our model outperforms both simple and more complex deep learning baselines. Additionally, we show that heteroscedastic uncertainty estimation is essential to fault detection performance. Finally, we discuss the engineering overhead required to unlock these improvements and make a case for simple deep learning models.


Information-Driven Fault Detection and Identification for Multi-Agent Spacecraft Systems: Collaborative On-Orbit Inspection Mission

Gupta, Akshita, Bhardwaj, Arna, Nakka, Yashwanth Kumar, Choi, Changrak, Rahmani, Amir

arXiv.org Artificial Intelligence

This work presents a global-to-local, task-aware fault detection and identification (FDI) framework for multi-spacecraft systems conducting collaborative inspection missions in low Earth orbit. The inspection task is represented by a global information-driven cost functional that integrates the sensor model, spacecraft poses, and mission-level information-gain objectives. This formulation links guidance, control, and FDI by using the same cost function to drive both global task allocation and local sensing or motion decisions. Fault detection is achieved through comparisons between expected and observed task metrics, while higher-order cost-gradient measures enable the identification of faults among sensors, actuators, and state estimators. An adaptive thresholding mechanism captures the time-varying inspection geometry and dynamic mission conditions. Simulation results for representative multi-spacecraft inspection scenarios demonstrate the reliability of fault localization and classification under uncertainty, providing a unified, information-driven foundation for resilient autonomous inspection architectures.


Combining SHAP and Causal Analysis for Interpretable Fault Detection in Industrial Processes

Santos, Pedro Cortes dos, Rocha, Matheus Becali, Krohling, Renato A

arXiv.org Artificial Intelligence

Industrial processes generate complex data that challenge fault detection systems, often yielding opaque or underwhelming results despite advanced machine learning techniques. This study tackles such difficulties using the Tennessee Eastman Process, a well-established benchmark known for its intricate dynamics, to develop an innovative fault detection framework. Initial attempts with standard models revealed limitations in both performance and interpretability, prompting a shift toward a more tractable approach. By employing SHAP (SHapley Additive exPlanations), we transform the problem into a more manageable and transparent form, pinpointing the most critical process features driving fault predictions. This reduction in complexity unlocks the ability to apply causal analysis through Directed Acyclic Graphs, generated by multiple algorithms, to uncover the underlying mechanisms of fault propagation. The resulting causal structures align strikingly with SHAP findings, consistently highlighting key process elements-like cooling and separation systems-as pivotal to fault development. Together, these methods not only enhance detection accuracy but also provide operators with clear, actionable insights into fault origins, a synergy that, to our knowledge, has not been previously explored in this context. This dual approach bridges predictive power with causal understanding, offering a robust tool for monitoring complex manufacturing environments and paving the way for smarter, more interpretable fault detection in industrial systems.


A Scoping Review of Machine Learning Applications in Power System Protection and Disturbance Management

Oelhaf, Julian, Kordowich, Georg, Pashaei, Mehran, Bergler, Christian, Maier, Andreas, Jäger, Johann, Bayer, Siming

arXiv.org Artificial Intelligence

The integration of renewable and distributed energy resources reshapes modern power systems, challenging conventional protection schemes. This scoping review synthesizes recent literature on machine learning (ML) applications in power system protection and disturbance management, following the PRISMA for Scoping Reviews framework. Based on over 100 publications, three key objectives are addressed: (i) assessing the scope of ML research in protection tasks; (ii) evaluating ML performance across diverse operational scenarios; and (iii) identifying methods suitable for evolving grid conditions. ML models often demonstrate high accuracy on simulated datasets; however, their performance under real-world conditions remains insufficiently validated. The existing literature is fragmented, with inconsistencies in methodological rigor, dataset quality, and evaluation metrics. This lack of standardization hampers the comparability of results and limits the generalizability of findings. To address these challenges, this review introduces a ML-oriented taxonomy for protection tasks, resolves key terminological inconsistencies, and advocates for standardized reporting practices. It further provides guidelines for comprehensive dataset documentation, methodological transparency, and consistent evaluation protocols, aiming to improve reproducibility and enhance the practical relevance of research outcomes. Critical gaps remain, including the scarcity of real-world validation, insufficient robustness testing, and limited consideration of deployment feasibility. Future research should prioritize public benchmark datasets, realistic validation methods, and advanced ML architectures. These steps are essential to move ML-based protection from theoretical promise to practical deployment in increasingly dynamic and decentralized power systems.


Physics-Informed Large Language Models for HVAC Anomaly Detection with Autonomous Rule Generation

Lin, Subin, Hua, Chuanbo

arXiv.org Artificial Intelligence

Heating, Ventilation, and Air-Conditioning (HVAC) systems account for a substantial share of global building energy use, making reliable anomaly detection essential for improving efficiency and reducing emissions. Classical rule-based approaches offer explainability but lack adaptability, while deep learning methods provide predictive power at the cost of transparency, efficiency, and physical plausibility. Recent attempts to use Large Language Models (LLMs) for anomaly detection improve interpretability but largely ignore the physical principles that govern HVAC operations. We present PILLM, a Physics-Informed LLM framework that operates within an evolutionary loop to automatically generate, evaluate, and refine anomaly detection rules. Our approach introduces physics-informed reflection and crossover operators that embed thermodynamic and control-theoretic constraints, enabling rules that are both adaptive and physically grounded. Experiments on the public Building Fault Detection dataset show that PILLM achieves state-of-the-art performance while producing diagnostic rules that are interpretable and actionable, advancing trustworthy and deployable AI for smart building systems.


Early wind turbine alarm prediction based on machine learning: AlarmForecasting

Shah, Syed Shazaib, Tan, Daoliang

arXiv.org Artificial Intelligence

Alarm data is pivotal in curbing fault behavior in Wind Turbines (WTs) and forms the backbone for advancedpredictive monitoring systems. Traditionally, research cohorts have been confined to utilizing alarm data solelyas a diagnostic tool, merely indicative of unhealthy status. However, this study aims to offer a transformativeleap towards preempting alarms, preventing alarms from triggering altogether, and consequently avertingimpending failures. Our proposed Alarm Forecasting and Classification (AFC) framework is designed on twosuccessive modules: first, the regression module based on long short-term memory (LSTM) for time-series alarmforecasting, and thereafter, the classification module to implement alarm tagging on the forecasted alarm. Thisway, the entire alarm taxonomy can be forecasted reliably rather than a few specific alarms. 14 Senvion MM82turbines with an operational period of 5 years are used as a case study; the results demonstrated 82%, 52%,and 41% accurate forecasts for 10, 20, and 30 min alarm forecasts, respectively. The results substantiateanticipating and averting alarms, which is significant in curbing alarm frequency and enhancing operationalefficiency through proactive intervention.


Exploring LLM-based Frameworks for Fault Diagnosis

Lee, Xian Yeow, Vidyaratne, Lasitha, Farahat, Ahmed, Gupta, Chetan

arXiv.org Artificial Intelligence

Large Language Model (LLM)-based systems present new opportunities for autonomous health monitoring in sensor-rich industrial environments. This study explores the potential of LLMs to detect and classify faults directly from sensor data, while producing inherently explainable outputs through natural language reasoning. We systematically evaluate how LLM-system architecture (single-LLM vs. multi-LLM), input representations (raw vs. descriptive statistics), and context window size affect diagnostic performance. Our findings show that LLM systems perform most effectively when provided with summarized statistical inputs, and that systems with multiple LLMs using specialized prompts offer improved sensitivity for fault classification compared to single-LLM systems. While LLMs can produce detailed and human-readable justifications for their decisions, we observe limitations in their ability to adapt over time in continual learning settings, often struggling to calibrate predictions during repeated fault cycles. These insights point to both the promise and the current boundaries of LLM-based systems as transparent, adaptive diagnostic tools in complex environments.


Proactive-reactive detection and mitigation of intermittent faults in robot swarms

Oğuz, Sinan, Garone, Emanuele, Dorigo, Marco, Heinrich, Mary Katherine

arXiv.org Artificial Intelligence

Intermittent faults are transient errors that sporadically appear and disappear. Although intermittent faults pose substantial challenges to reliability and coordination, existing studies of fault tolerance in robot swarms focus instead on permanent faults. One reason for this is that intermittent faults are prohibitively difficult to detect in the fully self-organized ad-hoc networks typical of robot swarms, as their network topologies are transient and often unpredictable. However, in the recently introduced self-organizing nervous systems (SoNS) approach, robot swarms are able to self-organize persistent network structures for the first time, easing the problem of detecting intermittent faults. To address intermittent faults in robot swarms that have persistent networks, we propose a novel proactive-reactive strategy to detection and mitigation, based on self-organized backup layers and distributed consensus in a multiplex network. Proactively, the robots self-organize dynamic backup paths before faults occur, adapting to changes in the primary network topology and the robots' relative positions. Reactively, robots use one-shot likelihood ratio tests to compare information received along different paths in the multiplex network, enabling early fault detection. Upon detection, communication is temporarily rerouted in a self-organized way, until the detected fault resolves. We validate the approach in representative scenarios of faulty positional data occurring during formation control, demonstrating that intermittent faults are prevented from disrupting convergence to desired formations, with high fault detection accuracy and low rates of false positives.


Synergies between Federated Foundation Models and Smart Power Grids

Hosseinalipour, Seyyedali, Li, Shimiao, Inaolaji, Adedoyin, Malandra, Filippo, Herrera, Luis, Mastronarde, Nicholas

arXiv.org Artificial Intelligence

The recent emergence of large language models (LLMs) such as GPT-3 has marked a significant paradigm shift in machine learning. Trained on massive corpora of data, these models demonstrate remarkable capabilities in language understanding, generation, summarization, and reasoning, transforming how intelligent systems process and interact with human language. Although LLMs may still seem like a recent breakthrough, the field is already witnessing the rise of a new and more general category: multi-modal, multi-task foundation models (M3T FMs). These models go beyond language and can process heterogeneous data types/modalities, such as time-series measurements, audio, imagery, tabular records, and unstructured logs, while supporting a broad range of downstream tasks spanning forecasting, classification, control, and retrieval. When combined with federated learning (FL), they give rise to M3T Federated Foundation Models (FedFMs): a highly recent and largely unexplored class of models that enable scalable, privacy-preserving model training/fine-tuning across distributed data sources. In this paper, we take one of the first steps toward introducing these models to the power systems research community by offering a bidirectional perspective: (i) M3T FedFMs for smart grids and (ii) smart grids for FedFMs. In the former, we explore how M3T FedFMs can enhance key grid functions, such as load/demand forecasting and fault detection, by learning from distributed, heterogeneous data available at the grid edge in a privacy-preserving manner. In the latter, we investigate how the constraints and structure of smart grids, spanning energy, communication, and regulatory dimensions, shape the design, training, and deployment of M3T FedFMs.


Benchmarking Vision Transformers and CNNs for Thermal Photovoltaic Fault Detection with Explainable AI Validation

Aksoy, Serra

arXiv.org Artificial Intelligence

Artificial intelligence deployment for automated photovoltaic (PV) monitoring faces interpretability barriers that limit adoption in energy infrastructure applications. While deep learning achieves high accuracy in thermal fault detection, validation that model decisions align with thermal physics principles remains lacking, creating deployment hesitancy where understanding model reasoning is critical. This study provides a systematic comparison of convolutional neural networks (ResNet-18, EfficientNet-B0) and vision transformers (ViT-Tiny, Swin-Tiny) for thermal PV fault detection, using XRAI saliency analysis to assess alignment with thermal physics principles. This represents the first systematic comparison of CNNs and vision transformers for thermal PV fault detection with physics-validated interpretability. Evaluation on 20,000 infrared images spanning normal operation and 11 fault categories shows that Swin Transformer achieves the highest performance (94% binary accuracy; 73% multiclass accuracy) compared to CNN approaches. XRAI analysis reveals that models learn physically meaningful features, such as localized hotspots for cell defects, linear thermal paths for diode failures, and thermal boundaries for vegetation shading, consistent with expected thermal signatures. However, performance varies significantly across fault types: electrical faults achieve strong detection (F1-scores >0.90) while environmental factors like soiling remain challenging (F1-scores 0.20-0.33), indicating limitations imposed by thermal imaging resolution. The thermal physics-guided interpretability approach provides methodology for validating AI decision-making in energy monitoring applications, addressing deployment barriers in renewable energy infrastructure.