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 fabrication process


A Two-Layer Electrostatic Film Actuator with High Actuation Stress and Integrated Brake

Wang, Huacen, Wang, Hongqiang

arXiv.org Artificial Intelligence

Robotic systems driven by conventional motors often suffer from challenges such as large mass, complex control algorithms, and the need for additional braking mechanisms, which limit their applications in lightweight and compact robotic platforms. Electrostatic film actuators offer several advantages, including thinness, flexibility, lightweight construction, and high open-loop positioning accuracy. However, the actuation stress exhibited by conventional actuators in air still needs improvement, particularly for the widely used three-phase electrode design. To enhance the output performance of actuators, this paper presents a two-layer electrostatic film actuator with an integrated brake. By alternately distributing electrodes on both the top and bottom layers, a smaller effective electrode pitch is achieved under the same fabrication constraints, resulting in an actuation stress of approximately 241~N/m$^2$, representing a 90.5\% improvement over previous three-phase actuators operating in air. Furthermore, its integrated electrostatic adhesion mechanism enables load retention under braking mode. Several demonstrations, including a tug-of-war between a conventional single-layer actuator and the proposed two-layer actuator, a payload operation, a one-degree-of-freedom robotic arm, and a dual-mode gripper, were conducted to validate the actuator's advantageous capabilities in both actuation and braking modes.


Novel bio-inspired soft actuators for upper-limb exoskeletons: design, fabrication and feasibility study

Zhang, Haiyun, Naquila, Gabrielle, Bae, Jung Hyun, Wu, Zonghuan, Hingwe, Ashwin, Deshpande, Ashish

arXiv.org Artificial Intelligence

Soft robots have been increasingly utilized as sophisticated tools in physical rehabilitation, particularly for assisting patients with neuromotor impairments. However, many soft robotics for rehabilitation applications are characterized by limitations such as slow response times, restricted range of motion, and low output force. There are also limited studies on the precise position and force control of wearable soft actuators. Furthermore, not many studies articulate how bellow-structured actuator designs quantitatively contribute to the robots' capability. This study introduces a paradigm of upper limb soft actuator design. This paradigm comprises two actuators: the Lobster-Inspired Silicone Pneumatic Robot (LISPER) for the elbow and the Scallop-Shaped Pneumatic Robot (SCASPER) for the shoulder. LISPER is characterized by higher bandwidth, increased output force/torque, and high linearity. SCASPER is characterized by high output force/torque and simplified fabrication processes. Comprehensive analytical models that describe the relationship between pressure, bending angles, and output force for both actuators were presented so the geometric configuration of the actuators can be set to modify the range of motion and output forces. The preliminary test on a dummy arm is conducted to test the capability of the actuators.


MagicTac: A Novel High-Resolution 3D Multi-layer Grid-Based Tactile Sensor

Fan, Wen, Li, Haoran, Zhang, Dandan

arXiv.org Artificial Intelligence

Accurate robotic control over interactions with the environment is fundamentally grounded in understanding tactile contacts. In this paper, we introduce MagicTac, a novel high-resolution grid-based tactile sensor. This sensor employs a 3D multi-layer grid-based design, inspired by the Magic Cube structure. This structure can help increase the spatial resolution of MagicTac to perceive external interaction contacts. Moreover, the sensor is produced using the multi-material additive manufacturing technique, which simplifies the manufacturing process while ensuring repeatability of production. Compared to traditional vision-based tactile sensors, it offers the advantages of i) high spatial resolution, ii) significant affordability, and iii) fabrication-friendly construction that requires minimal assembly skills. We evaluated the proposed MagicTac in the tactile reconstruction task using the deformation field and optical flow. Results indicated that MagicTac could capture fine textures and is sensitive to dynamic contact information. Through the grid-based multi-material additive manufacturing technique, the affordability and productivity of MagicTac can be enhanced with a minimum manufacturing cost of 4.76 GBP and a minimum manufacturing time of 24.6 minutes.


Photonics for Sustainable Computing

Fayza, Farbin, Rao, Satyavolu Papa, Bunandar, Darius, Gupta, Udit, Joshi, Ajay

arXiv.org Artificial Intelligence

Photonic integrated circuits are finding use in a variety of applications including optical transceivers, LIDAR, bio-sensing, photonic quantum computing, and Machine Learning (ML). In particular, with the exponentially increasing sizes of ML models, photonics-based accelerators are getting special attention as a sustainable solution because they can perform ML inferences with multiple orders of magnitude higher energy efficiency than CMOS-based accelerators. However, recent studies have shown that hardware manufacturing and infrastructure contribute significantly to the carbon footprint of computing devices, even surpassing the emissions generated during their use. For example, the manufacturing process accounts for 74% of the total carbon emissions from Apple in 2019. This prompts us to ask -- if we consider both the embodied (manufacturing) and operational carbon cost of photonics, is it indeed a viable avenue for a sustainable future? So, in this paper, we build a carbon footprint model for photonic chips and investigate the sustainability of photonics-based accelerators by conducting a case study on ADEPT, a photonics-based accelerator for deep neural network inference. Our analysis shows that photonics can reduce both operational and embodied carbon footprints with its high energy efficiency and at least 4$\times$ less fabrication carbon cost per unit area than 28 nm CMOS.


Reinforcement Learning for Photonic Component Design

Witt, Donald, Young, Jeff, Chrostowski, Lukas

arXiv.org Artificial Intelligence

We present a new fab-in-the-loop reinforcement learning algorithm for the design of nano-photonic components that accounts for the imperfections present in nanofabrication processes. As a demonstration of the potential of this technique, we apply it to the design of photonic crystal grating couplers fabricated on an air clad 220 nm silicon on insulator single etch platform. This fab-in-the-loop algorithm improves the insertion loss from 8.8 to 3.24 dB. The widest bandwidth designs produced using our fab-in-the-loop algorithm can cover a 150 nm bandwidth with less than 10.2 dB of loss at their lowest point.


Improving Fabrication Fidelity of Integrated Nanophotonic Devices Using Deep Learning

Gostimirovic, Dusan, Grinberg, Yuri, Xu, Dan-Xia, Liboiron-Ladouceur, Odile

arXiv.org Artificial Intelligence

Next-generation integrated nanophotonic device designs leverage advanced optimization techniques such as inverse design and topology optimization which achieve high performance and extreme miniaturization by optimizing a massively complex design space enabled by small feature sizes. However, unless the optimization is heavily constrained, the generated small features are not reliably fabricated, leading to optical performance degradation. Even for simpler, conventional designs, fabrication-induced performance degradation still occurs. The degree of deviation from the original design not only depends on the size and shape of its features, but also on the distribution of features and the surrounding environment, presenting complex, proximity-dependent behavior. Without proprietary fabrication process specifications, design corrections can only be made after calibrating fabrication runs take place. In this work, we introduce a general deep machine learning model that automatically corrects photonic device design layouts prior to first fabrication. Only a small set of scanning electron microscopy images of engineered training features are required to create the deep learning model. With correction, the outcome of the fabricated layout is closer to what is intended, and thus so too is the performance of the design. Without modifying the nanofabrication process, adding significant computation in design, or requiring proprietary process specifications, we believe our model opens the door to new levels of reliability and performance in next-generation photonic circuits.


Three Types of Robots in Construction And Manufacturing

#artificialintelligence

Since the turn of the 20th century, the role of robots in construction and architecture has grown significantly, and they are pushing the limit in architecture. The cutting-edge field of robotics has attracted many professions' attention. Today, robots are widely utilized in industry, the military, domestic purposes, architectural design, and construction processes. While being intensively investigated by architects and designers, the advancement of robotic systems has significantly altered the available design techniques and started to push the limits of architecture. Robot codes and digital parametric setups may both be altered within seconds.


Smart textiles sense how their users are moving

#artificialintelligence

Using a novel fabrication process, MIT researchers have produced smart textiles that snugly conform to the body so they can sense the wearer's posture and motions. By incorporating a special type of plastic yarn and using heat to slightly melt it -- a process called thermoforming -- the researchers were able to greatly improve the precision of pressure sensors woven into multilayered knit textiles, which they call 3DKnITS. They used this process to create a "smart" shoe and mat, and then built a hardware and software system to measure and interpret data from the pressure sensors in real time. The machine-learning system predicted motions and yoga poses performed by an individual standing on the smart textile mat with about 99 percent accuracy. Their fabrication process, which takes advantage of digital knitting technology, enables rapid prototyping and can be easily scaled up for large-scale manufacturing, says Irmandy Wicaksono, a research assistant in the MIT Media Lab and lead author of a paper presenting 3DKnITS.


Samsung unveils next-gen memory for data-hungry AI and computers

The Japan Times

Samsung Electronics Co. will release a new generation of memory chips in late 2021, its first in seven years, that promises to double speeds and offer the biggest capacity yet to keep pace with the growth of data centers and artificial intelligence demands. The world's largest memory chipmaker said it developed 512GB DDR5 (Double Data Rate 5) memory modules based on a High-K Metal Gate (HKMG) fabrication process that's traditionally been used in logic chips. DDR5 memory will be twice as fast as the current DDR4 while reducing leakage and using about 13% less power, the company wrote in its announcement. Samsung expects the transition to DDR5 to begin in the second half of this year. The chip industry has been anticipating the adoption of the new memory standard and support for it will arrive with Intel Corp.'s upcoming Xeon Scalable processors, codenamed Sapphire Rapids.


Insight into a development process: The robotic fabrication of concrete facade mullions with smart dynamic casting

Robohub

After the successful completion of the production of the material-optimised concrete façade mullions, Fabio Scotto and Ena Lloret-Frischti of the Gramazio Kohler Research Group at ETH Zurich and the Chair for Physical Chemistry of Building Materials, ETH Zurich take a look back at the experiments and prototypes which were necessary in the development of a final robotic fabrication process. The integration of Smart Dynamic Casting (SDC) for the production of the façade mullions for the first floor of DFAB HOUSE has led us to the development of an adaptive robotic setup which allows us to produce custom-made reinforced concrete structures. Until the final development of a robust robotic process, we had to overcome several challenges during the experimental and prototypical phase. Scaling down the production system and minimizing the friction forces Our first main task was to scale down the production system to realise structures with a minimal cross section of 100 70 mm. This had a direct impact on the formwork system we were working with previously.