Artificial intelligence (AI) reasoning and explainable AI (XAI) tasks have gained popularity recently, enabling users to explain the predictions or decision processes of AI models. This paper introduces Forest Monkey (FM), a toolkit designed to reason the outputs of any AI-based defect detection and/or classification model with data explainability. Implemented as a Python package, FM takes input in the form of dataset folder paths (including original images, ground truth labels, and predicted labels) and provides a set of charts and a text file to illustrate the reasoning results and suggest possible improvements. The FM toolkit consists of processes such as feature extraction from predictions to reasoning targets, feature extraction from images to defect characteristics, and a decision tree-based AI-Reasoner. Additionally, this paper investigates the time performance of the FM toolkit when applied to four AI models with different datasets. Lastly, a tutorial is provided to guide users in performing reasoning tasks using the FM toolkit.

As the use of artificial intelligent (AI) models becomes more prevalent in industries such as engineering and manufacturing, it is essential that these models provide transparent reasoning behind their predictions. This paper proposes the AI-Reasoner, which extracts the morphological characteristics of defects (DefChars) from images and utilises decision trees to reason with the DefChar values. Thereafter, the AI-Reasoner exports visualisations (i.e. charts) and textual explanations to provide insights into outputs made by masked-based defect detection and classification models. It also provides effective mitigation strategies to enhance data pre-processing and overall model performance. The AI-Reasoner was tested on explaining the outputs of an IE Mask R-CNN model using a set of 366 images containing defects. The results demonstrated its effectiveness in explaining the IE Mask R-CNN model's predictions. Overall, the proposed AI-Reasoner provides a solution for improving the performance of AI models in industrial applications that require defect analysis.