Due to high-mix-low-volume production, sheet-metal workshops today are challenged by small series and varying orders. As standard automation solutions tend to fall short, SMEs resort to repetitive manual labour impacting production costs and leading to tech-skilled workforces not being used to their full potential. The COOCK+ ROBUST project aims to transform cobots into mobile and reconfigurable production assistants by integrating existing technologies, including 3D object recognition and localisation. This article explores both the opportunities and challenges of enhancing cobotic systems with these technologies in an industrial setting, outlining the key steps involved in the process. Additionally, insights from a past project, carried out by the ACRO research unit in collaboration with an industrial partner, serves as a concrete implementation example throughout.

This paper presents a compliant manipulation system capable of placing items onto densely packed shelves. The wide diversity of items and strict business requirements for high producing rates and low defect generation have prohibited warehouse robotics from performing this task. Our innovations in hardware, perception, decision-making, motion planning, and control have enabled this system to perform over 500,000 stows in a large e-commerce fulfillment center. The system achieves human levels of packing density and speed while prioritizing work on overhead shelves to enhance the safety of humans working alongside the robots.

This study presents a theoretical model for a self-replicating mechanical system inspired by biological processes within living cells and supported by computer simulations. The model decomposes self-replication into core components, each of which is executed by a single machine constructed from a set of basic block types. Key functionalities such as sorting, copying, and building, are demonstrated. The model provides valuable insights into the constraints of self-replicating systems. The discussion also addresses the spatial and timing behavior of the system, as well as its efficiency and complexity. This work provides a foundational framework for future studies on self-replicating mechanisms and their information-processing applications.

This paper introduces a novel approach to integrating large language model (LLM) agents into automated production systems, aimed at enhancing task automation and flexibility. We organize production operations within a hierarchical framework based on the automation pyramid. Atomic operation functionalities are modeled as microservices, which are executed through interface invocation within a dedicated digital twin system. This allows for a scalable and flexible foundation for orchestrating production processes. In this digital twin system, low-level, hardware-specific data is semantically enriched and made interpretable for LLMs for production planning and control tasks. Large language model agents are systematically prompted to interpret these production-specific data and knowledge. Upon receiving a user request or identifying a triggering event, the LLM agents generate a process plan. This plan is then decomposed into a series of atomic operations, executed as microservices within the real-world automation system. We implement this overall approach on an automated modular production facility at our laboratory, demonstrating how the LLMs can handle production planning and control tasks through a concrete case study. This results in an intuitive production facility with higher levels of task automation and flexibility. Finally, we reveal the several limitations in realizing the full potential of the large language models in autonomous systems and point out promising benefits. Demos of this series of ongoing research series can be accessed at: https://github.com/YuchenXia/GPT4IndustrialAutomation

The complexity of large language model (LLM) serving workloads has substantially increased due to the integration with external tool invocations, such as ChatGPT plugins. In this paper, we identify a new opportunity for efficient LLM serving for requests that trigger tools: tool partial execution alongside LLM decoding. To this end, we design Conveyor, an efficient LLM serving system optimized for handling requests involving external tools. We introduce a novel interface for tool developers to expose partial execution opportunities to the LLM serving system and a request scheduler that facilitates partial tool execution. Our results demonstrate that tool partial execution can improve request completion latency by up to 38.8%.

In this paper, we propose a model to schedule the next 24 hours of operations in a bulk cargo port to unload bulk cargo trains onto stockpiles. It is a problem that includes multiple parts such as splitting long trains into shorter ones and the routing of bulk material through a configurable network of conveyors to the stockpiles. Managing such trains (up to three kilometers long) also requires specialized equipment. The real world nature of the problem specification implies the necessity to manage heterogeneous data. Indeed, when new equipment is added (e.g. dumpers) or a new type of wagon comes in use, older or different equipment will still be in use as well. All these details need to be accounted for. In fact, avoiding a full deadlock of the facility after a new but ineffective schedule is produced. In this paper, we provide a detailed presentation of this real world problem and its associated data. This allows us to propose an effective constraint programming model to solve this problem. We also discuss the model design and the different implementations of the propagators that we used in practice. Finally, we show how this model, coupled with a large neighborhood search, was able to find 24 hour schedules efficiently.

Factorio is a 2D construction and management simulation video game about building automated factories to produce items of increasing complexity. A core feature of the game is its blueprint system, which allows players to easily save and replicate parts of their designs. Blueprints can reproduce any layout of objects in the game, but are typically used to encapsulate a complex behaviour, such as the production of a non-basic object. Once created, these blueprints are then used as basic building blocks, allowing the player to create a layer of abstraction. The usage of blueprints not only eases the expansion of the factory but also allows the sharing of designs with the game's community. The layout in a blueprint can be optimised using various criteria, such as the total space used or the final production throughput. The design of an optimal blueprint is a hard combinatorial problem, interleaving elements of many well-studied problems such as bin-packing, routing or network design. This work presents a new challenging problem and explores the feasibility of a constraint model to optimise Factorio blueprints, balancing correctness, optimality, and performance.

In this study, we propose a novel approach for investigating optimization performance by flexible robot coordination in automated warehouses with multi-agent reinforcement learning (MARL)-based control. Automated systems using robots are expected to achieve efficient operations compared with manual systems in terms of overall optimization performance. However, the impact of overall optimization on performance remains unclear in most automated systems due to a lack of suitable control methods. Thus, we proposed a centralized training-and-decentralized execution MARL framework as a practical overall optimization control method. In the proposed framework, we also proposed a single shared critic, trained with global states and rewards, applicable to a case in which heterogeneous agents make decisions asynchronously. Our proposed MARL framework was applied to the task selection of material handling equipment through automated order picking simulation, and its performance was evaluated to determine how far overall optimization outperforms partial optimization by comparing it with other MARL frameworks and rule-based control methods.

We provide partial implementations of von Neumann's universal constructor and universal copier, starting out with three types of simple building blocks using minimal assumptions. Using the same principles, we also construct Turing machines. Combining both, we arrive at a proposal for a self-replicating Turing machine. Our construction allows for mutations if desired, and we give a simple description language.

The problem considered in this paper is the online diagnosis of Automated Production Systems with sensors and actuators delivering discrete binary signals that can be modeled as Discrete Event Systems. Even though there are numerous diagnosis methods, none of them can meet all the criteria of implementing an efficient diagnosis system (such as an intelligent solution, an average effort, a reasonable cost, an online diagnosis, fewer false alarms, etc.). In addition, these techniques require either a correct, robust, and representative model of the system or relevant data or experts' knowledge that require continuous updates. In this paper, we propose a Machine Learning-based approach of a diagnostic system. It is considered as a multi-class classifier that predicts the plant state: normal or faulty and what fault that has arisen in the case of failing behavior.