G-code (Geometric code) or RS-274 is the most widely used computer numerical control (CNC) and 3D printing programming language. G-code provides machine instructions for the movement of the 3D printer, especially for the nozzle, stage, and extrusion of material for extrusion-based additive manufacturing. Currently, there does not exist a large repository of curated CAD models along with their corresponding G-code files for additive manufacturing. To address this issue, we present Slice-100K, a first-of-its-kind dataset of over 100,000 G-code files, along with their tessellated CAD model, LVIS (Large Vocabulary Instance Segmentation) categories, geometric properties, and renderings. We build our dataset from triangulated meshes derived from Objaverse-XL and Thingi10K datasets. We demonstrate the utility of this dataset by finetuning GPT-2 on a subset of the dataset for G-code translation from a legacy G-code format (Sailfish) to a more modern, widely used format (Marlin). Our dataset can be found here. Slice-100K will be the first step in developing a multimodal foundation model for digital manufacturing.

Mechanical design and manufacturing workflows conventionally begin with conceptual design, followed by the creation of a computer-aided design (CAD) model and fabrication through material-extrusion (MEX) printing. This process requires converting CAD geometry into machine-readable G-code through slicing and path planning. While each step is well established, dependence on CAD modeling remains a major bottleneck: constructing object-specific 3D geometry is slow and poorly suited to rapid prototyping. Even minor design variations typically necessitate manual updates in CAD software, making iteration time-consuming and difficult to scale. To address this limitation, we introduce Image2Gcode, an end-to-end data-driven framework that bypasses the CAD stage and generates printer-ready G-code directly from images and part drawings. Instead of relying on an explicit 3D model, a hand-drawn or captured 2D image serves as the sole input. The framework first extracts slice-wise structural cues from the image and then employs a denoising diffusion probabilistic model (DDPM) over G-code sequences. Through iterative denoising, the model transforms Gaussian noise into executable print-move trajectories with corresponding extrusion parameters, establishing a direct mapping from visual input to native toolpaths. By producing structured G-code directly from 2D imagery, Image2Gcode eliminates the need for CAD or STL intermediates, lowering the entry barrier for additive manufacturing and accelerating the design-to-fabrication cycle. This approach supports on-demand prototyping from simple sketches or visual references and integrates with upstream 2D-to-3D reconstruction modules to enable an automated pipeline from concept to physical artifact. The result is a flexible, computationally efficient framework that advances accessibility in design iteration, repair workflows, and distributed manufacturing.

Part qualification is crucial in additive manufacturing (AM) because it ensures that additively manufactured parts can be consistently produced and reliably used in critical applications. Part qualification aims at verifying that an additively manufactured part meets performance requirements; therefore, predicting the complex stress-strain behaviors of additively manufactured parts is critical. We develop a dynamic time warping (DTW)-transfer learning (TL) framework for additive manufacturing part qualification by transferring knowledge of the stress-strain behaviors of additively manufactured low-cost polymers to metals. Specifically, the framework employs DTW to select a polymer dataset as the source domain that is the most relevant to the target metal dataset. Using a long short-term memory (LSTM) model, four source polymers (i.e., Nylon, PLA, CF-ABS, and Resin) and three target metals (i.e., AlSi10Mg, Ti6Al4V, and carbon steel) that are fabricated by different AM techniques are utilized to demonstrate the effectiveness of the DTW-TL framework. Experimental results show that the DTW-TL framework identifies the closest match between polymers and metals to select one single polymer dataset as the source domain. The DTW-TL model achieves the lowest mean absolute percentage error of 12.41% and highest coefficient of determination of 0.96 when three metals are used as the target domain, respectively, outperforming the vanilla LSTM model without TL as well as the TL model pre-trained on four polymer datasets as the source domain.

Abstract--This article presents a novel coordination and task-planning framework to enable the simultaneous conflict-free collaboration of multiple unmanned aerial vehicles (UA Vs) for aerial 3D printing. The proposed framework formulates an optimization problem that takes a construction mission divided into sub-tasks and a team of autonomous UA Vs, along with limited volume and battery. It generates an optimal mission plan comprising task assignments and scheduling, while accounting for task dependencies arising from the geometric and structural requirements of the 3D design, inter-UA V safety constraints, material usage and total flight time of each UA V. The potential conflicts occurring during the simultaneous operation of the UA Vs are addressed at a segment-level by dynamically selecting the starting time and location of each task to guarantee collision-free parallel execution. An importance prioritization is proposed to accelerate the computation by guiding the solution towards more important tasks. Additionally, a utility maximization formulation is proposed to dynamically determine the optimal number of UA Vs required for a given mission, balancing the trade-off between minimizing makespan and the deployment of excess agents. The proposed framework's effectiveness is evaluated through a Gazebo-based simulation setup, where agents are coordinated by a mission control module allocating the printing tasks based on the generated optimal scheduling plan while remaining within the material and battery constraints of each UA V. A video of the whole mission is available in the following link: https://youtu.be/b4jwhkNPT Note to Practitioners--This framework addresses the critical need for efficiency and safety in planning and scheduling multiple aerial robots for parallel aerial 3D printing. Existing approaches lack safety guarantees for UA Vs during parallel construction. This work tackles these challenges by ensuring safety during parallel operations and effectively managing task dependencies.

We build our dataset from triangu-lated meshes derived from Objaverse-XL and Thingi10K datasets.

With the development of digital twins and smart manufacturing systems, there is an urgent need for real-time distortion field prediction to control defects in metal Additive Manufacturing (AM). However, numerical simulation methods suffer from high computational cost, long run-times that prevent real-time use, while conventional Machine learning (ML) models struggle to extract spatiotemporal features for long-horizon prediction and fail to decouple thermo-mechanical fields. This paper proposes a Physics-informed Neural Operator (PINO) to predict z and y-direction distortion for the future 15 s. Our method, Physics-informed Deep Operator Network-Recurrent Neural Network (PIDeepONet-RNN) employs trunk and branch network to process temperature history and encode distortion fields, respectively, enabling decoupling of thermo-mechanical responses. By incorporating the heat conduction equation as a soft constraint, the model ensures physical consistency and suppresses unphysical artifacts, thereby establishing a more physically consistent mapping between the thermal history and distortion. This is important because such a basis function, grounded in physical laws, provides a robust and interpretable foundation for predictions. The proposed models are trained and tested using datasets generated from experimentally validated Finite Element Method (FEM). Evaluation shows that the model achieves high accuracy, low error accumulation, time efficiency. The max absolute errors in the z and y-directions are as low as 0.9733 mm and 0.2049 mm, respectively. The error distribution shows high errors in the molten pool but low gradient norms in the deposited and key areas. The performance of PINO surrogate model highlights its potential for real-time long-horizon physics field prediction in controlling defects.

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful physical parameter variations. The empirical evaluation was conducted by analyzing real-world data from two AM processes: Directed Energy Deposition and Laser Powder Bed Fusion. In addition, we also studied the performance of the developed framework over public datasets with different alloy type and experimental parameter information. The results show the potential of physics-guided mixture models to examine the underlying physical behavior of an AM system.

Additive manufacturing, or 3D printing, is a complex process that creates free-form geometric objects by sequentially placing material to construct an object, usually in a layer-by-layer process. One of the most widely used methods is Fused Deposition Modeling (FDM). FDM is used in many of the consumer-grade polymer 3D printers available today. While consumer grade machines are cheap and plentiful, they lack many of the features desired in a machine used for research purposes and are often closed-source platforms. Commercial-grade models are more expensive and are also usually closed-source platforms that do not offer flexibility for modifications often needed for research. The authors designed and fabricated a machine to be used as a test bed for research in the field of polymer FDM processes. The goal was to create a platform that tightly controls and/or monitors the FDM build parameters so that experiments can be repeated with a known accuracy. The platform offers closed loop position feedback, control of the hot end and bed temperature, and monitoring of environment temperature and humidity. Additionally, the platform is equipped with cameras and a mechanism for in-situ photogrammetry, creating a geometric record of the printing throughout the printing process. Through photogrammetry, backtracking and linking process parameters to observable geometric defects can be achieved. This paper focuses on the design of a novel mechanism for spinning the heated bed to allow for photogrammetric reconstruction of the printed part using a minimal number of cameras, as implemented on this platform.

Recent advances in sensing and imaging technologies have enabled the collection of high-dimensional spatiotemporal data across complex geometric domains. However, effective modeling of such data remains challenging due to irregular spatial structures, rapid temporal dynamics, and the need to jointly predict multiple interrelated physical variables. This paper presents a physics-augmented multi-task Gaussian Process (P-M-GP) framework tailored for spatiotemporal dynamic systems. Specifically, we develop a geometry-aware, multi-task Gaussian Process (M-GP) model to effectively capture intrinsic spatiotemporal structure and inter-task dependencies. To further enhance the model fidelity and robustness, we incorporate governing physical laws through a physics-based regularization scheme, thereby constraining predictions to be consistent with governing dynamical principles. We validate the proposed P-M-GP framework on a 3D cardiac electrodynamics modeling task. Numerical experiments demonstrate that our method significantly improves prediction accuracy over existing methods by effectively incorporating domain-specific physical constraints and geometric prior.

Abstract-- Online sensing plays an important role in advancing modern manufacturing. The real-time sensor signals, which can be stored as high-resolution time series data, contain rich information about the operation status. One of its popular usages is online process monitoring, which can be achieved by effective anomaly detection from the sensor signals. However, most existing approaches either heavily rely on labeled data for training supervised models, or are designed to detect only extreme outliers, thus are ineffective at identifying subtle semantic off-track anomalies to capture where new regimes or unexpected routines start. T o address this challenge, we propose an matrix profile-based unsupervised anomaly detection algorithm that captures fabrication cycle similarity and performs semantic segmentation to precisely identify the onset of defect anomalies in additive manufacturing. The effectiveness of the proposed method is demonstrated by the experiments on real-world sensor data.