Perceiving and navigating through work zones is challenging and under-explored, even with major strides in self-driving research. An important reason is the lack of open datasets for developing new algorithms to address this long-tailed scenario. We propose the ROADWork dataset to learn how to recognize, observe and analyze and drive through work zones. We find that state-of-the-art foundation models perform poorly on work zones. With our dataset, we improve upon detecting work zone objects (+26.2 AP), while discovering work zones with higher precision (+32.5%) at a much higher discovery rate (12.8 times), significantly improve detecting (+23.9 AP) and reading (+14.2% 1-NED) work zone signs and describing work zones (+36.7 SPICE). We also compute drivable paths from work zone navigation videos and show that it is possible to predict navigational goals and pathways such that 53.6% goals have angular error (AE) < 0.5 degrees (+9.9 %) and 75.3% pathways have AE < 0.5 degrees (+8.1 %).

As factories continue to evolve into collaborative spaces with multiple robots working together with human supervisors in the loop, ensuring safety for all actors involved becomes critical. Currently, laser-based light curtain sensors are widely used in factories for safety monitoring. While these conventional safety sensors meet high accuracy standards, they are difficult to reconfigure and can only monitor a fixed user-defined region of space. Furthermore, they are typically expensive. Instead, we leverage a controllable depth sensor, programmable light curtains (PLC), to develop an inexpensive and flexible real-time safety monitoring system for collaborative robot workspaces. Our system projects virtual dynamic safety envelopes that tightly envelop the moving robot at all times and detect any objects that intrude the envelope. Furthermore, we develop an instrumentation algorithm that optimally places (multiple) PLCs in a workspace to maximize the visibility coverage of robots. Our work enables fence-less human-robot collaboration, while scaling to monitor multiple robots with few sensors. We analyze our system in a real manufacturing testbed with four robot arms and demonstrate its capabilities as a fast, accurate, and inexpensive safety monitoring solution.