Vibration-based condition monitoring systems are receiving increasing attention due to their ability to accurately identify different conditions by capturing dynamic features over a broad frequency range. However, there is little research on clustering approaches in vibration data and the resulting solutions are often optimized for a single data set. In this work, we present an extensive comparison of the clustering algorithms K-means clustering, OPTICS, and Gaussian mixture model clustering (GMM) applied to statistical features extracted from the time and frequency domains of vibration data sets. Furthermore, we investigate the influence of feature combinations, feature selection using principal component analysis (PCA), and the specified number of clusters on the performance of the clustering algorithms. We conducted this comparison in terms of a grid search using three different benchmark data sets. Our work showed that averaging (Mean, Median) and variance-based features (Standard Deviation, Interquartile Range) performed significantly better than shape-based features (Skewness, Kurtosis). In addition, K-means outperformed GMM slightly for these data sets, whereas OPTICS performed significantly worse. We were also able to show that feature combinations as well as PCA feature selection did not result in any significant performance improvements. With an increase in the specified number of clusters, clustering algorithms performed better, although there were some specific algorithmic restrictions.

Data-driven machine learning is playing a crucial role in the advancements of Industry 4.0, specifically in enhancing predictive maintenance and quality inspection. Federated learning (FL) enables multiple participants to develop a machine learning model without compromising the privacy and confidentiality of their data. In this paper, we evaluate the performance of different FL aggregation methods and compare them to central and local training approaches. Our study is based on four datasets with varying data distributions. The results indicate that the performance of FL is highly dependent on the data and its distribution among clients. In some scenarios, FL can be an effective alternative to traditional central or local training methods. Additionally, we introduce a new federated learning dataset from a real-world quality inspection setting.

Federated Learning (FL) decouples model training from the need for direct access to the data and allows organizations to collaborate with industry partners to reach a satisfying level of performance without sharing vulnerable business information. The performance of a machine learning algorithm is highly sensitive to the choice of its hyperparameters. In an FL setting, hyperparameter optimization poses new challenges. In this work, we investigated the impact of different hyperparameter optimization approaches in an FL system. In an effort to reduce communication costs, a critical bottleneck in FL, we investigated a local hyperparameter optimization approach that -- in contrast to a global hyperparameter optimization approach -- allows every client to have its own hyperparameter configuration. We implemented these approaches based on grid search and Bayesian optimization and evaluated the algorithms on the MNIST data set using an i.i.d. partition and on an Internet of Things (IoT) sensor based industrial data set using a non-i.i.d. partition.

The increasing deployment of low-cost IoT sensor platforms in industry boosts the demand for anomaly detection solutions that fulfill two key requirements: minimal configuration effort and easy transferability across equipment. Recent advances in deep learning, especially long-short-term memory (LSTM) and autoencoders, offer promising methods for detecting anomalies in sensor data recordings. We compared autoencoders with various architectures such as deep neural networks (DNN), LSTMs and convolutional neural networks (CNN) using a simple benchmark dataset, which we generated by operating a peristaltic pump under various operating conditions and inducing anomalies manually. Our preliminary results indicate that a single model can detect anomalies under various operating conditions on a four-dimensional data set without any specific feature engineering for each operating condition. We consider this work as being the first step towards a generic anomaly detection method, which is applicable for a wide range of industrial equipment.

The increasing deployment of low-cost industrial IoT (IIoT) sensor platforms on industrial assets enables great opportunities for anomaly classification in industrial plants. The performance of such a classification model depends highly on the available training data. Models perform well when the training data comes from the same machine. However, as soon as the machine is changed, repaired, or put into operation in a different environment, the prediction often fails. For this reason, we investigate whether it is feasible to have a robust and transferable method for AI based anomaly classification using different models and pre-processing steps on centrifugal pumps which are dismantled and put back into operation in the same as well as in different environments. Further, we investigate the model performance on different pumps from the same type compared to those from the training data.

Federated Learning (FL) is a very promising approach for improving decentralized Machine Learning (ML) models by exchanging knowledge between participating clients without revealing private data. Nevertheless, FL is still not tailored to the industrial context as strong data similarity is assumed for all FL tasks. This is rarely the case in industrial machine data with variations in machine type, operational- and environmental conditions. Therefore, we introduce an Industrial Federated Learning (IFL) system supporting knowledge exchange in continuously evaluated and updated FL cohorts of learning tasks with sufficient data similarity. This enables optimal collaboration of business partners in common ML problems, prevents negative knowledge transfer, and ensures resource optimization of involved edge devices.