Ensuring safety is crucial to promote the application of robot manipulators in open workspace. Factors such as sensor errors or unpredictable collisions make the environment full of uncertainties. In this work, we investigate these potential safety challenges on redundant robot manipulators, and propose a task-oriented planning and control framework to achieve multi-layered safety while maintaining efficient task execution. Our approach consists of two main parts: a task-oriented trajectory planner based on multiple-shooting model predictive control method, and a torque controller that allows safe and efficient collision reaction using only proprioceptive data. Through extensive simulations and real-hardware experiments, we demonstrate that the proposed framework can effectively handle uncertain static or dynamic obstacles, and perform disturbance resistance in manipulation tasks when unforeseen contacts occur. All code will be open-sourced to benefit the community.

Echo state network (ESN), a kind of recurrent neural networks, consists of a fixed reservoir in which neurons are connected randomly and recursively and obtains the desired output only by training output connection weights. First-order reduced and controlled error (FORCE) learning is an online supervised training approach that can change the chaotic activity of ESNs into specified activity patterns. This paper proposes a composite FORCE learning method based on recursive least squares to train ESNs whose initial activity is spontaneously chaotic, where a composite learning technique featured by dynamic regressor extension and memory data exploitation is applied to enhance parameter convergence. The proposed method is applied to a benchmark problem about predicting chaotic time series generated by the Mackey-Glass system, and numerical results have shown that it significantly improves learning and prediction performances compared with existing methods.

Adaptive control can be applied to robotic systems with parameter uncertainties, but improving its performance is usually difficult, especially under discontinuous friction. Inspired by the human motor learning control mechanism, an adaptive learning control approach is proposed for a broad class of robotic systems with discontinuous friction, where a composite error learning technique that exploits data memory is employed to enhance parameter estimation. Compared with the classical feedback error learning control, the proposed approach can achieve superior transient and steady-state tracking without high-gain feedback and persistent excitation at the cost of extra computational burden and memory usage. The performance improvement of the proposed approach has been verified by experiments based on a DENSO industrial robot.