A combined task-level reinforcement learning and motion planning framework is proposed in this paper to address a multi-class in-rack test tube rearrangement problem. At the task level, the framework uses reinforcement learning to infer a sequence of swap actions while ignoring robotic motion details. At the motion level, the framework accepts the swapping action sequences inferred by task-level agents and plans the detailed robotic pick-and-place motion. The task and motion-level planning form a closed loop with the help of a condition set maintained for each rack slot, which allows the framework to perform replanning and effectively find solutions in the presence of low-level failures. Particularly for reinforcement learning, the framework leverages a distributed deep Q-learning structure with the Dueling Double Deep Q Network (D3QN) to acquire near-optimal policies and uses an A${}^\star$-based post-processing technique to amplify the collected training data. The D3QN and distributed learning help increase training efficiency. The post-processing helps complete unfinished action sequences and remove redundancy, thus making the training data more effective. We carry out both simulations and real-world studies to understand the performance of the proposed framework. The results verify the performance of the RL and post-processing and show that the closed-loop combination improves robustness. The framework is ready to incorporate various sensory feedback. The real-world studies also demonstrated the incorporation.

This study tasckles the problem of many-objective sequence optimization for semi-automated robotic disassembly operations. To this end, we employ a many-objective genetic algorithm (MaOGA) algorithm inspired by the Non-dominated Sorting Genetic Algorithm (NSGA)-III, along with robotic-disassembly-oriented constraints and objective functions derived from geometrical and robot simulations using 3-dimensional (3D) geometrical information stored in a 3D Computer-Aided Design (CAD) model of the target product. The MaOGA begins by generating a set of initial chromosomes based on a contact and connection graph (CCG), rather than random chromosomes, to avoid falling into a local minimum and yield repeatable convergence. The optimization imposes constraints on feasibility and stability as well as objective functions regarding difficulty, efficiency, prioritization, and allocability to generate a sequence that satisfies many preferred conditions under mandatory requirements for semi-automated robotic disassembly. The NSGA-III-inspired MaOGA also utilizes non-dominated sorting and niching with reference lines to further encourage steady and stable exploration and uniformly lower the overall evaluation values. Our sequence generation experiments for a complex product (36 parts) demonstrated that the proposed method can consistently produce feasible and stable sequences with a 100% success rate, bringing the multiple preferred conditions closer to the optimal solution required for semi-automated robotic disassembly operations.

Abstract-- Industrial bin picking for tangled-prone objects requires the robot to either pick up untangled objects or perform separation manipulation when the bin contains no isolated objects. The robot must be able to flexibly perform appropriate actions based on the current observation. It is challenging due to high occlusion in the clutter, elusive entanglement phenomena, and the need for skilled manipulation planning. In this paper, we propose an autonomous, effective and general approach for picking up tangled-prone objects for industrial bin picking. First, we learn PickNet - a network that maps the visual observation to pixel-wise possibilities of picking isolated objects or separating tangled objects and infers the corresponding grasp. Then, we propose two effective separation strategies: Dropping the entangled objects into a buffer bin to reduce the degree of entanglement; Pulling to separate the entangled objects in the buffer bin planned by PullNet - a network that predicts position and direction for pulling from visual input. Other studies estimates the pose Bin picking is a valuable task in manufacturing to automate of object and evaluate the entanglement level for each object the assembly process. It deploys robots to pick [12], [13]. Such a paradigm relies on the full knowledge of necessary objects from disorganized bins, rather than relying the objects and may suffer from cumulative perception errors on human workers to arrange the objects or using a large due to heavy occlusion or self-occlusion of an individual number of part feeders. Existing studies have tackled some complex-shaped object. Other studies utilize force and torque challenges in bin picking such as planning grasps under rich sensors to classify if the robot grasps multiple objects [14].

This paper addresses the challenge of industrial bin picking using entangled wire harnesses. Wire harnesses are essential in manufacturing but poses challenges in automation due to their complex geometries and propensity for entanglement. Our previous work tackled this issue by proposing a quasi-static pulling motion to separate the entangled wire harnesses. However, it still lacks sufficiency and generalization to various shapes and structures. In this paper, we deploy a dual-arm robot that can grasp, extract and disentangle wire harnesses from dense clutter using dynamic manipulation. The robot can swing to dynamically discard the entangled objects and regrasp to adjust the undesirable grasp pose. To improve the robustness and accuracy of the system, we leverage a closed-loop framework that uses haptic feedback to detect entanglement in real-time and flexibly adjust system parameters. Our bin picking system achieves an overall success rate of 91.2% in the real-world experiments using two different types of long wire harnesses. It demonstrates the effectiveness of our system in handling various wire harnesses for industrial bin picking.

To safely and efficiently extract an object from the clutter, this paper presents a bimanual manipulation planner in which one hand of the robot is used to slide the target object out of the clutter while the other hand is used to support the surrounding objects to prevent the clutter from collapsing. Our method uses a neural network to predict the physical phenomena of the clutter when the target object is moved. We generate the most efficient action based on the Monte Carlo tree search.The grasping and sliding actions are planned to minimize the number of motion sequences to pick the target object. In addition, the object to be supported is determined to minimize the position change of surrounding objects. Experiments with a real bimanual robot confirmed that the robot could retrieve the target object, reducing the total number of motion sequences and improving safety.

Purpose of this paper: This paper studies using a mobile manipulator with a collaborative robotic arm component to manipulate objects beyond the robot's maximum payload. Design/methodology/approach: The paper proposes a single-short probabilistic roadmap-based method to plan and optimize manipulation motion with environment support. The method uses an expanded object mesh model to examine contact and randomly explores object motion while keeping contact and securing affordable grasping force. It generates robotic motion trajectories after obtaining object motion using an optimization-based algorithm. With the proposed method's help, we can plan contact-rich manipulation without particularly analyzing an object's contact modes and their transitions. The planner and optimizer determine them automatically. Findings: We conducted experiments and analyses using simulations and real-world executions to examine the method's performance. The method successfully found manipulation motion that met contact, force, and kinematic constraints. It allowed a mobile manipulator to move heavy objects while leveraging supporting forces from environmental obstacles. What is original/value of paper: The paper presents an automatic approach for solving contact-rich heavy object manipulation problems. Unlike previous methods, the new approach does not need to explicitly analyze contact states and build contact transition graphs, thus providing a new view for robotic grasp-less manipulation, nonprehensile manipulation, manipulation with contact, etc.

Wire harnesses are essential connecting components in manufacturing industry but are challenging to be automated in industrial tasks such as bin picking. They are long, flexible and tend to get entangled when randomly placed in a bin. This makes it difficult for the robot to grasp a single one in dense clutter. Besides, training or collecting data in simulation is challenging due to the difficulties in modeling the combination of deformable and rigid components for wire harnesses. In this work, instead of directly lifting wire harnesses, we propose to grasp and extract the target following a circle-like trajectory until it is untangled. We learn a policy from real-world data that can infer grasps and separation actions from visual observation. Our policy enables the robot to efficiently pick and separate entangled wire harnesses by maximizing success rates and reducing execution time. To evaluate our policy, we present a set of real-world experiments on picking wire harnesses. Our policy achieves an overall 84.6% success rate compared with 49.2% in baseline. We also evaluate the effectiveness of our policy under different clutter scenarios using unseen types of wire harnesses. Results suggest that our approach is feasible for handling wire harnesses in industrial bin picking.

Deep learning methods have recently exhibited impressive performance in object detection. However, such methods needed much training data to achieve high recognition accuracy, which was time-consuming and required considerable manual work like labeling images. In this paper, we automatically prepare training data using robots. Considering the low efficiency and high energy consumption in robot motion, we proposed combining robotic in-hand observation and data synthesis to enlarge the limited data set collected by the robot. We first used a robot with a depth sensor to collect images of objects held in the robot's hands and segment the object pictures. Then, we used a copy-paste method to synthesize the segmented objects with rack backgrounds. The collected and synthetic images are combined to train a deep detection neural network. We conducted experiments to compare YOLOv5x detectors trained with images collected using the proposed method and several other methods. The results showed that combined observation and synthetic images led to comparable performance to manual data preparation. They provided a good guide on optimizing data configurations and parameter settings for training detectors. The proposed method required only a single process and was a low-cost way to produce the combined data. Interested readers may find the data sets and trained models from the following GitHub repository: github.com/wrslab/tubedet