Recent advancements in deep learning-based approaches have led to remarkable progress in fruit detection, enabling robust fruit identification in complex environments. However, much less progress has been made on fruit 3D localization, which is equally crucial for robotic harvesting. Complex fruit shape/orientation, fruit clustering, varying lighting conditions, and occlusions by leaves and branches have greatly restricted existing sensors from achieving accurate fruit localization in the natural orchard environment. In this paper, we report on the design of a novel localization technique, called Active Laser-Camera Scanning (ALACS), to achieve accurate and robust fruit 3D localization. The ALACS hardware setup comprises a red line laser, an RGB color camera, a linear motion slide, and an external RGB-D camera. Leveraging the principles of dynamic-targeting laser-triangulation, ALACS enables precise transformation of the projected 2D laser line from the surface of apples to the 3D positions. To facilitate laser pattern acquisitions, a Laser Line Extraction (LLE) method is proposed for robust and high-precision feature extraction on apples. Comprehensive evaluations of LLE demonstrated its ability to extract precise patterns under variable lighting and occlusion conditions. The ALACS system achieved average apple localization accuracies of 6.9 11.2 mm at distances ranging from 1.0 m to 1.6 m, compared to 21.5 mm by a commercial RealSense RGB-D camera, in an indoor experiment. Orchard evaluations demonstrated that ALACS has achieved a 95% fruit detachment rate versus a 71% rate by the RealSense camera. By overcoming the challenges of apple 3D localization, this research contributes to the advancement of robotic fruit harvesting technology.

Robust and effective fruit detection and localization is essential for robotic harvesting systems. While extensive research efforts have been devoted to improving fruit detection, less emphasis has been placed on the fruit localization aspect, which is a crucial yet challenging task due to limited depth accuracy from existing sensor measurements in the natural orchard environment with variable lighting conditions and foliage/branch occlusions. In this paper, we present the system design and calibration of an Active LAser-Camera Scanner (ALACS), a novel perception module for robust and high-precision fruit localization. The hardware of ALACS mainly consists of a red line laser, an RGB camera, and a linear motion slide, which are seamlessly integrated into an active scanning scheme where a dynamic-targeting laser-triangulation principle is employed. A high-fidelity extrinsic model is developed to pair the laser illumination and the RGB camera, enabling precise depth computation when the target is captured by both sensors. A random sample consensus-based robust calibration scheme is then designed to calibrate the model parameters based on collected data. Comprehensive evaluations are conducted to validate the system model and calibration scheme. The results show that the proposed calibration method can detect and remove data outliers to achieve robust parameter computation, and the calibrated ALACS system is able to achieve high-precision localization with millimeter-level accuracy.