Robotic models are useful for independently varying specific features, but most quadrupedal robots differ so greatly from animal morphologies that they have minimal biomechanical relevance. Commercially available quadrupedal robots are also prohibitively expensive for biological research programs and difficult to customize. Here, we present a low-cost quadrupedal robot with modular legs that can match a wide range of animal morphologies for biomechanical hypothesis testing. The Robot Of Theseus (TROT) costs approximately $4000 to build out of 3D printed parts and standard off-the-shelf supplies. Each limb consists of 2 or 3 rigid links; the proximal joint can be rotated to become a knee or elbow. Telescoping mechanisms vary the length of each limb link. The open-source software accommodates user-defined gaits and morphology changes. Effective leg length, or crouch, is determined by the four-bar linkage actuating each joint. The backdrivable motors can vary virtual spring stiffness and range of motion. Full descriptions of the TROT hardware and software are freely available online. We demonstrate the use of TROT to compare locomotion among extant, extinct, and theoretical morphologies. In addition to biomechanical hypothesis testing, we envision a variety of different applications for this low-cost, modular, legged robotic platform, including developing novel control strategies, clearing land mines, or remote exploration. All CAD and code is available for download on the TROT project page.

Digital twins enable real-time simulation and prediction in engineering systems. This paper presents a novel framework for predictive digital twins of a headlamp heatsink, integrating physics-based reduced-order models (ROMs) from computational fluid dynamics (CFD) with supervised machine learning. A component-based ROM library, derived via proper orthogonal decomposition (POD), captures thermal dynamics efficiently. Machine learning models, including Decision Trees, k-Nearest Neighbors, Support Vector Regression (SVR), and Neural Networks, predict optimal ROM configurations, enabling rapid digital twin updates. The Neural Network achieves a mean absolute error (MAE) of 54.240, outperforming other models. Quantitative comparisons of predicted and original values demonstrate high accuracy. This scalable, interpretable framework advances thermal management in automotive systems, supporting robust design and predictive maintenance.

--This paper introduces a novel approach to the power system security assessment using Multi-T ask Learning (MTL), and reformulating the problem as a multi-label classification task. The proposed MTL framework simultaneously assesses static, voltage, transient, and small-signal stability, improving both accuracy and interpretability with respect to the most state of the art machine learning methods. It consists of a shared encoder and multiple decoders, enabling knowledge transfer between stability tasks. Experiments on the IEEE 68-bus system demonstrate a measurable superior performance of the proposed method compared to the extant state-of-the-art approaches. The power system security assessment (PSSA) is essential power application in energy management systems [1] apparatus that ensures the reliability and stability of energy delivery [2]. Power system operators routinely perform security assessments to ensure the system can withstand disturbances, typically involving steady-state and dynamic simulations every 15 minutes to prepare contingency plans for critical scenarios [3]. In recent years, mainly due to the ongoing changing landscape in the energy mix of electricity grids around the globe, conducting real-time PSSA has become more complex to the point that many power utilities may abandon this critical function. Instead, they rely solely on static security assessment, risking blackout as a result of dynamic instabilities.

--With the high penetration of renewables, traditional model-based power system operation is challenged to deliver economic, stable, and robust decisions. Machine learning has emerged as a powerful modeling tool for capturing complex dynamics to address these challenges. However, its separate design often lacks systematic integration with existing methods. T o fill the gap, this paper proposes a holistic framework of Learning-Augmented Power System Operations (LAPSO, pronounced as Lap-So). Adopting a native optimization perspective, LAPSO is centered on the operation stage and aims to break the boundary between temporally siloed power system tasks, such as forecast, operation and control, while unifying the objectives of machine learning and model-based optimizations at both training and inference stages. Systematic analysis and simulations demonstrate the effectiveness of applying LAPSO in designing new integrated algorithms, such as stability-constrained optimization (SCO) and objective-based forecasting (OBF), while enabling end-to-end tracing of different sources of uncertainties. In addition, a dedicated Python package-lapso is introduced to automatically augment existing power system optimization models with learnable components. All code and data are available at https://github.com/xuwkk/lapso_exp. Index T erms --Power system operation, machine learning, objective-based forecasting, stability-constrained optimization. A. Background and Motivation Power system decision-making consists of sequentially connected tasks, including modeling/forecasting, operation, and control (See Figure 1(a).) With the decarbonization need, traditional model-based approaches face significant challenges. For example, the increasing uncertainty associated with renewable generation undermines the reliability of deterministic forecasting and power system operation (PSO) [2]. Meanwhile, the declining share of inertia from synchronous generators (SGs) can cause grid instability [3].

We propose a neural network-based computational framework for the simultaneous optimization of structural topology, curved layers, and path orientations to achieve strong anisotropic strength in fiber-reinforced thermoplastic composites while ensuring manufacturability. Our framework employs three implicit neural fields to represent geometric shape, layer sequence, and fiber orientation. This enables the direct formulation of both design and manufacturability objectives - such as anisotropic strength, structural volume, machine motion control, layer curvature, and layer thickness - into an integrated and differentiable optimization process. By incorporating these objectives as loss functions, the framework ensures that the resultant composites exhibit optimized mechanical strength while remaining its manufacturability for filament-based multi-axis 3D printing across diverse hardware platforms. Physical experiments demonstrate that the composites generated by our co-optimization method can achieve an improvement of up to 33.1% in failure loads compared to composites with sequentially optimized structures and manufacturing sequences.

The deployment of machine learning (ML)-based process monitoring systems has significantly advanced additive manufacturing (AM) by enabling real-time defect detection, quality assessment, and process optimization. However, redundancy is a critical yet often overlooked challenge in the deployment and operation of ML-based AM process monitoring systems. Excessive redundancy leads to increased equipment costs, compromised model performance, and high computational requirements, posing barriers to industrial adoption. However, existing research lacks a unified definition of redundancy and a systematic framework for its evaluation and mitigation. This paper defines redundancy in ML-based AM process monitoring and categorizes it into sample-level, feature-level, and model-level redundancy. A comprehensive multi-level redundancy mitigation (MLRM) framework is proposed, incorporating advanced methods such as data registration, downscaling, cross-modality knowledge transfer, and model pruning to systematically reduce redundancy while improving model performance. The framework is validated through an ML-based in-situ defect detection case study for directed energy deposition (DED), demonstrating a 91% reduction in latency, a 47% decrease in error rate, and a 99.4% reduction in storage requirements. Additionally, the proposed approach lowers sensor costs and energy consumption, enabling a lightweight, cost-effective, and scalable monitoring system. By defining redundancy and introducing a structured mitigation framework, this study establishes redundancy analysis and mitigation as a key enabler of efficient ML-based process monitoring in production environments.

Despite significant interest and advancements in humanoid robotics, most existing commercially available hardware remains high-cost, closed-source, and non-transparent within the robotics community. This lack of accessibility and customization hinders the growth of the field and the broader development of humanoid technologies. To address these challenges and promote democratization in humanoid robotics, we demonstrate Berkeley Humanoid Lite, an open-source humanoid robot designed to be accessible, customizable, and beneficial for the entire community. The core of this design is a modular 3D-printed gearbox for the actuators and robot body. All components can be sourced from widely available e-commerce platforms and fabricated using standard desktop 3D printers, keeping the total hardware cost under $5,000 (based on U.S. market prices). The design emphasizes modularity and ease of fabrication. To address the inherent limitations of 3D-printed gearboxes, such as reduced strength and durability compared to metal alternatives, we adopted a cycloidal gear design, which provides an optimal form factor in this context. Extensive testing was conducted on the 3D-printed actuators to validate their durability and alleviate concerns about the reliability of plastic components. To demonstrate the capabilities of Berkeley Humanoid Lite, we conducted a series of experiments, including the development of a locomotion controller using reinforcement learning. These experiments successfully showcased zero-shot policy transfer from simulation to hardware, highlighting the platform's suitability for research validation. By fully open-sourcing the hardware design, embedded code, and training and deployment frameworks, we aim for Berkeley Humanoid Lite to serve as a pivotal step toward democratizing the development of humanoid robotics. All resources are available at https://lite.berkeley-humanoid.org.

Dexterous manipulation is a fundamental capability for robotic systems, yet progress has been limited by hardware trade-offs between precision, compactness, strength, and affordability. Existing control methods impose compromises on hand designs and applications. However, learning-based approaches present opportunities to rethink these trade-offs, particularly to address challenges with tendon-driven actuation and low-cost materials. This work presents RUKA, a tendon-driven humanoid hand that is compact, affordable, and capable. Made from 3D-printed parts and off-the-shelf components, RUKA has 5 fingers with 15 underactuated degrees of freedom enabling diverse human-like grasps. Its tendon-driven actuation allows powerful grasping in a compact, human-sized form factor. To address control challenges, we learn joint-to-actuator and fingertip-to-actuator models from motion-capture data collected by the MANUS glove, leveraging the hand's morphological accuracy. Extensive evaluations demonstrate RUKA's superior reachability, durability, and strength compared to other robotic hands. Teleoperation tasks further showcase RUKA's dexterous movements. The open-source design and assembly instructions of RUKA, code, and data are available at https://ruka-hand.github.io/.

-- Digital twins for power electronics require accurate power losses whose direct measurements are often impractical or impossible in real-world applications. This paper presents a novel hybrid framework that combines physics-based thermal modeling with data-driven techniques to identify and correct power losses accurately using only temperature measurements. Our approach leverages a cascaded architecture where a neural network learns to correct the outputs of a nominal power loss model by backpropagating through a reduced-order thermal model. We explore two neural architectures, a bootstrapped feedforward network, and a recurrent neural network, demonstrating that the bootstrapped feedforward approach achieves superior performance while maintaining computational efficiency for real-time applications. Between the interconnection, we included normalization strategies and physics-guided training loss functions to preserve stability and ensure physical consistency. Experimental results show that our hybrid model reduces both temperature estimation errors (from 7.2 6.8 C to 0.3 0.3 C) and power loss prediction errors (from 5.4 6.6W to 0.2 0.3W) compared to traditional physics-based approaches, even in the presence of thermal model uncertainties. This methodology allows us to accurately estimate power losses without direct measurements, making it particularly helpful for real-time industrial applications where sensor placement is hindered by cost and physical limitations. This paper has been accepted for presentation at the 23rd IEEE European Control Conference 2025 IEEE. Thermal management and sensing play a critical role in many industrial applications that rely on power electronics.

Additive Manufacturing (AM) is a promising solution for handling the complexity of fabricating soft robots. However, the AM of hyperelastic materials is still challenging with limited material types. Within this work, pellet-based 3D printing of very soft thermoplastic elastomers (TPEs) was explored. Our results show that TPEs can have similar engineering stress and maximum strain as Ecoflex OO-10. These TPEs were used to 3D-print airtight thin membranes (0.2-1.2 mm), which could inflate up to a stretch of 1320\%. Combining the membrane's large expansion and softness with the 3D printing of hollow structures simplified the design of a bending actuator that can bend 180 degrees and reach a blocked force of 238 times its weight. In addition, by 3D printing TPE pellets and rigid filaments, the soft membrane could grasp objects by enveloping an object or as a sensorized sucker, which relied on the TPE's softness to conform to the object or act as a seal. In addition, the membrane of the sucker was utilized as a tactile sensor to detect an object before adhesion. These results suggest the feasibility of 3D printing soft robots by using soft TPEs and membranes as an interesting class of materials and sensorized actuators, respectively.