Machinery
SIMSHIFT: A Benchmark for Adapting Neural Surrogates to Distribution Shifts
Setinek, Paul, Galletti, Gianluca, Gross, Thomas, Schnürer, Dominik, Brandstetter, Johannes, Zellinger, Werner
Neural surrogates for Partial Differential Equations (PDEs) often suffer significant performance degradation when evaluated on unseen problem configurations, such as novel material types or structural dimensions. Meanwhile, Domain Adaptation (DA) techniques have been widely used in vision and language processing to generalize from limited information about unseen configurations. In this work, we address this gap through two focused contributions. First, we introduce SIMSHIFT, a novel benchmark dataset and evaluation suite composed of four industrial simulation tasks: hot rolling, sheet metal forming, electric motor design and heatsink design. Second, we extend established domain adaptation methods to state of the art neural surrogates and systematically evaluate them. These approaches use parametric descriptions and ground truth simulations from multiple source configurations, together with only parametric descriptions from target configurations. The goal is to accurately predict target simulations without access to ground truth simulation data. Extensive experiments on SIMSHIFT highlight the challenges of out of distribution neural surrogate modeling, demonstrate the potential of DA in simulation, and reveal open problems in achieving robust neural surrogates under distribution shifts in industrially relevant scenarios. Our codebase is available at https://github.com/psetinek/simshift
Hybrid Reasoning for Perception, Explanation, and Autonomous Action in Manufacturing
Margadji, Christos, Pattinson, Sebastian W.
Industrial processes must be robust and adaptable, as environments and tasks are often unpredictable, while operational errors remain costly and difficult to detect. AI-based control systems offer a path forward, yet typically depend on supervised learning with extensive labelled datasets, which limits their ability to generalize across variable and data-scarce industrial settings. Foundation models could enable broader reasoning and knowledge integration, but rarely deliver the quantitative precision demanded by engineering applications. Here, we introduceControl and Interpretation of Production via Hybrid Expertise and Reasoning (CIPHER): a vision-language-action (VLA) model framework aiming to replicate human-like reasoning for industrial control, instantiated in a commercial-grade 3D printer. It integrates a process expert, a regression model enabling quantitative characterization of system states required for engineering tasks. CIPHER also incorporates retrieval-augmented generation to access external expert knowledge and support physics-informed, chain-of-thought reasoning. This hybrid architecture exhibits strong generalization to out-of-distribution tasks. It interprets visual or textual inputs from process monitoring, explains its decisions, and autonomously generates precise machine instructions, without requiring explicit annotations. CIPHER thus lays the foundations for autonomous systems that act with precision, reason with context, and communicate decisions transparently, supporting safe and trusted deployment in industrial settings.
Automatic Operation of an Articulated Dump Truck: State Estimation by Combined QZSS CLAS and Moving-Base RTK Using Multiple GNSS Receivers
Suzuki, Taro, Kojima, Shotaro, Ohno, Kazunori, Miyamoto, Naoto, Suzuki, Takahiro, Asano, Kimitaka, Komatsu, Tomohiro, Kakizaki, Hiroto
Labor shortage due to the declining birth rate has become a serious problem in the construction industry, and automation of construction work is attracting attention as a solution to this problem. This paper proposes a method to realize state estimation of dump truck position, orientation and articulation angle using multiple GNSS for automatic operation of dump trucks. RTK-GNSS is commonly used for automation of construction equipment, but in mountainous areas, mobile networks often unstable, and RTK-GNSS using GNSS reference stations cannot be used. Therefore, this paper develops a state estimation method for dump trucks that does not require a GNSS reference station by using the Centimeter Level Augmentation Service (CLAS) of the Japanese Quasi-Zenith Satellite System (QZSS). Although CLAS is capable of centimeter-level position estimation, its positioning accuracy and ambiguity fix rate are lower than those of RTK-GNSS. To solve this problem, we construct a state estimation method by factor graph optimization that combines CLAS positioning and moving-base RTK-GNSS between multiple GNSS antennas. Evaluation tests under real-world environments have shown that the proposed method can estimate the state of dump trucks with the same accuracy as conventional RTK-GNSS, but does not require a GNSS reference station.
Slice-100K: A Multimodal Dataset for Extrusion-based 3D Printing
G-code (Geometric code) or RS-274 is the most widely used computer numerical control (CNC) and 3D printing programming language. G-code provides machine instructions for the movement of the 3D printer, especially for the nozzle, stage, and extrusion of material for extrusion-based additive manufacturing. Currently, there does not exist a large repository of curated CAD models along with their corresponding G-code files for additive manufacturing. To address this issue, we present Slice-100K, a first-of-its-kind dataset of over 100,000 G-code files, along with their tessellated CAD model, LVIS (Large Vocabulary Instance Segmentation) categories, geometric properties, and renderings. We build our dataset from triangulated meshes derived from Objaverse-XL and Thingi10K datasets.
PowerPM: Foundation Model for Power Systems
The proliferation of abundant electricity time series (ETS) data presents numerous opportunities for various applications within power systems, including demand-side management, grid stability, and consumer behavior analysis. Deep learning models have advanced ETS modeling by effectively capturing sequence dependence. However, learning a generic representation of ETS data for various applications is challenging due to the inherently complex hierarchical structure of ETS data. Moreover, ETS data exhibits intricate temporal dependencies and is susceptible to the influence of exogenous variables. In this paper, we propose a foundation model PowerPM for ETS data, providing a large-scale, off-the-shelf model for power systems.
Passive Vibration Control of a 3-D Printer Gantry
Sharma, Maharshi A., Patterson, Albert E.
Improved additive manufacturing capabilities are vital for the future development and improvement of ubiquitous robotic systems. These machines can be integrated into existing robotic systems to allow manufacturing and repair of components, as well as fabrication of custom parts for the robots themselves. The fused filament fabrication (FFF) process is one of the most common and well-developed AM processes but suffers from the effects of vibration-induced position error, particularly as the printing speed is raised. This project adapted and expanded a dynamic model of an FFF gantry system to include a passive spring-mass-damper system controller attached to the extruder carriage and tuned using optimal parameters. A case study was conducted to demonstrate the effects and generate recommendations for implementation. This work is also valuable for other mechatronic systems which operate using an open-loop control system and which suffer from vibration, including numerous robotic systems, pick-and-place machines, positioners, and similar.
Unsupervised Clustering for Fault Analysis in High-Voltage Power Systems Using Voltage and Current Signals
Oelhaf, Julian, Kordowich, Georg, Maier, Andreas, Jager, Johann, Bayer, Siming
The widespread use of sensors in modern power grids has led to the accumulation of large amounts of voltage and current waveform data, especially during fault events. However, the lack of labeled datasets poses a significant challenge for fault classification and analysis. This paper explores the application of unsupervised clustering techniques for fault diagnosis in high-voltage power systems. A dataset provided by the Reseau de Transport d'Electricite (RTE) is analyzed, with frequency domain features extracted using the Fast Fourier Transform (FFT). The K-Means algorithm is then applied to identify underlying patterns in the data, enabling automated fault categorization without the need for labeled training samples. The resulting clusters are evaluated in collaboration with power system experts to assess their alignment with real-world fault characteristics. The results demonstrate the potential of unsupervised learning for scalable and data-driven fault analysis, providing a robust approach to detecting and classifying power system faults with minimal prior assumptions.
PersonaBOT: Bringing Customer Personas to Life with LLMs and RAG
Rizwan, Muhammed, Carlsson, Lars, Loni, Mohammad
The introduction of Large Language Models (LLMs) has significantly transformed Natural Language Processing (NLP) applications by enabling more advanced analysis of customer personas. At Volvo Construction Equipment (VCE), customer personas have traditionally been developed through qualitative methods, which are time-consuming and lack scalability. The main objective of this paper is to generate synthetic customer personas and integrate them into a Retrieval-Augmented Generation (RAG) chatbot to support decision-making in business processes. To this end, we first focus on developing a persona-based RAG chatbot integrated with verified personas. Next, synthetic personas are generated using Few-Shot and Chain-of-Thought (CoT) prompting techniques and evaluated based on completeness, relevance, and consistency using McNemar's test. In the final step, the chatbot's knowledge base is augmented with synthetic personas and additional segment information to assess improvements in response accuracy and practical utility. Key findings indicate that Few-Shot prompting outperformed CoT in generating more complete personas, while CoT demonstrated greater efficiency in terms of response time and token usage. After augmenting the knowledge base, the average accuracy rating of the chatbot increased from 5.88 to 6.42 on a 10-point scale, and 81.82% of participants found the updated system useful in business contexts.
Coordinated motion control of a wire arc additive manufacturing robotic system for multi-directional building parts
Coutinho, Fernando, Lizarralde, Nicolas, Lizarralde, Fernando
This work investigates the manufacturing of complex shapes parts with wire arc additive manufacturing (WAAM). In order to guarantee the integrity and quality of each deposited layer that composes the final piece, the deposition process is usually carried out in a flat position. However, for complex geometry parts with non-flat surfaces, this strategy causes unsupported overhangs and staircase effect, which contribute to a poor surface finishing. Generally, the build direction is not constant for every deposited section or layer in complex geometry parts. As a result, there is an additional concern to ensure the build direction is aligned with gravity, thus improving the quality of the final part. This paper proposes an algorithm to control the torch motion with respect to a deposition substrate as well as the torch orientation with respect to an inertial frame. The control scheme is based on task augmentation applied to an extended kinematic chain composed by two robots, which constitutes a coordinated control problem, and allows the deposition trajectory to be planned with respect to the deposition substrate coordinate frame while aligning each layer buildup direction with gravity (or any other direction defined for an inertial frame). Parts with complex geometry aspects have been produced in a WAAM cell composed by two robots (a manipulator with a welding torch and a positioning table holding the workpiece) in order to validate the proposed approach.
Multimodal RAG-driven Anomaly Detection and Classification in Laser Powder Bed Fusion using Large Language Models
Khanghah, Kiarash Naghavi, Chen, Zhiling, Romeo, Lela, Yang, Qian, Malhotra, Rajiv, Imani, Farhad, Xu, Hongyi
Additive manufacturing enables the fabrication of complex designs while minimizing waste, but faces challenges related to defects and process anomalies. This study presents a novel multimodal Retrieval-Augmented Generation-based framework that automates anomaly detection across various Additive Manufacturing processes leveraging retrieved information from literature, including images and descriptive text, rather than training datasets. This framework integrates text and image retrieval from scientific literature and multimodal generation models to perform zero-shot anomaly identification, classification, and explanation generation in a Laser Powder Bed Fusion setting. The proposed framework is evaluated on four L-PBF manufacturing datasets from Oak Ridge National Laboratory, featuring various printer makes, models, and materials. This evaluation demonstrates the framework's adaptability and generalizability across diverse images without requiring additional training. Comparative analysis using Qwen2-VL-2B and GPT-4o-mini as MLLM within the proposed framework highlights that GPT-4o-mini outperforms Qwen2-VL-2B and proportional random baseline in manufacturing anomalies classification. Additionally, the evaluation of the RAG system confirms that incorporating retrieval mechanisms improves average accuracy by 12% by reducing the risk of hallucination and providing additional information. The proposed framework can be continuously updated by integrating emerging research, allowing seamless adaptation to the evolving landscape of AM technologies. This scalable, automated, and zero-shot-capable framework streamlines AM anomaly analysis, enhancing efficiency and accuracy.