Machinery
PowerPM: Foundation Model for Power Systems
The proliferation of abundant electricity time series (ETS) data presents numerous opportunities for various applications within power systems, including demand-side management, grid stability, and consumer behavior analysis. Deep learning models have advanced ETS modeling by effectively capturing sequence dependence. However, learning a generic representation of ETS data for various applications is challenging due to the inherently complex hierarchical structure of ETS data. Moreover, ETS data exhibits intricate temporal dependencies and is susceptible to the influence of exogenous variables. In this paper, we propose a foundation model PowerPM for ETS data, providing a large-scale, off-the-shelf model for power systems.
Passive Vibration Control of a 3-D Printer Gantry
Sharma, Maharshi A., Patterson, Albert E.
Improved additive manufacturing capabilities are vital for the future development and improvement of ubiquitous robotic systems. These machines can be integrated into existing robotic systems to allow manufacturing and repair of components, as well as fabrication of custom parts for the robots themselves. The fused filament fabrication (FFF) process is one of the most common and well-developed AM processes but suffers from the effects of vibration-induced position error, particularly as the printing speed is raised. This project adapted and expanded a dynamic model of an FFF gantry system to include a passive spring-mass-damper system controller attached to the extruder carriage and tuned using optimal parameters. A case study was conducted to demonstrate the effects and generate recommendations for implementation. This work is also valuable for other mechatronic systems which operate using an open-loop control system and which suffer from vibration, including numerous robotic systems, pick-and-place machines, positioners, and similar.
Unsupervised Clustering for Fault Analysis in High-Voltage Power Systems Using Voltage and Current Signals
Oelhaf, Julian, Kordowich, Georg, Maier, Andreas, Jager, Johann, Bayer, Siming
The widespread use of sensors in modern power grids has led to the accumulation of large amounts of voltage and current waveform data, especially during fault events. However, the lack of labeled datasets poses a significant challenge for fault classification and analysis. This paper explores the application of unsupervised clustering techniques for fault diagnosis in high-voltage power systems. A dataset provided by the Reseau de Transport d'Electricite (RTE) is analyzed, with frequency domain features extracted using the Fast Fourier Transform (FFT). The K-Means algorithm is then applied to identify underlying patterns in the data, enabling automated fault categorization without the need for labeled training samples. The resulting clusters are evaluated in collaboration with power system experts to assess their alignment with real-world fault characteristics. The results demonstrate the potential of unsupervised learning for scalable and data-driven fault analysis, providing a robust approach to detecting and classifying power system faults with minimal prior assumptions.
PersonaBOT: Bringing Customer Personas to Life with LLMs and RAG
Rizwan, Muhammed, Carlsson, Lars, Loni, Mohammad
The introduction of Large Language Models (LLMs) has significantly transformed Natural Language Processing (NLP) applications by enabling more advanced analysis of customer personas. At Volvo Construction Equipment (VCE), customer personas have traditionally been developed through qualitative methods, which are time-consuming and lack scalability. The main objective of this paper is to generate synthetic customer personas and integrate them into a Retrieval-Augmented Generation (RAG) chatbot to support decision-making in business processes. To this end, we first focus on developing a persona-based RAG chatbot integrated with verified personas. Next, synthetic personas are generated using Few-Shot and Chain-of-Thought (CoT) prompting techniques and evaluated based on completeness, relevance, and consistency using McNemar's test. In the final step, the chatbot's knowledge base is augmented with synthetic personas and additional segment information to assess improvements in response accuracy and practical utility. Key findings indicate that Few-Shot prompting outperformed CoT in generating more complete personas, while CoT demonstrated greater efficiency in terms of response time and token usage. After augmenting the knowledge base, the average accuracy rating of the chatbot increased from 5.88 to 6.42 on a 10-point scale, and 81.82% of participants found the updated system useful in business contexts.
Coordinated motion control of a wire arc additive manufacturing robotic system for multi-directional building parts
Coutinho, Fernando, Lizarralde, Nicolas, Lizarralde, Fernando
This work investigates the manufacturing of complex shapes parts with wire arc additive manufacturing (WAAM). In order to guarantee the integrity and quality of each deposited layer that composes the final piece, the deposition process is usually carried out in a flat position. However, for complex geometry parts with non-flat surfaces, this strategy causes unsupported overhangs and staircase effect, which contribute to a poor surface finishing. Generally, the build direction is not constant for every deposited section or layer in complex geometry parts. As a result, there is an additional concern to ensure the build direction is aligned with gravity, thus improving the quality of the final part. This paper proposes an algorithm to control the torch motion with respect to a deposition substrate as well as the torch orientation with respect to an inertial frame. The control scheme is based on task augmentation applied to an extended kinematic chain composed by two robots, which constitutes a coordinated control problem, and allows the deposition trajectory to be planned with respect to the deposition substrate coordinate frame while aligning each layer buildup direction with gravity (or any other direction defined for an inertial frame). Parts with complex geometry aspects have been produced in a WAAM cell composed by two robots (a manipulator with a welding torch and a positioning table holding the workpiece) in order to validate the proposed approach.
Multimodal RAG-driven Anomaly Detection and Classification in Laser Powder Bed Fusion using Large Language Models
Khanghah, Kiarash Naghavi, Chen, Zhiling, Romeo, Lela, Yang, Qian, Malhotra, Rajiv, Imani, Farhad, Xu, Hongyi
Additive manufacturing enables the fabrication of complex designs while minimizing waste, but faces challenges related to defects and process anomalies. This study presents a novel multimodal Retrieval-Augmented Generation-based framework that automates anomaly detection across various Additive Manufacturing processes leveraging retrieved information from literature, including images and descriptive text, rather than training datasets. This framework integrates text and image retrieval from scientific literature and multimodal generation models to perform zero-shot anomaly identification, classification, and explanation generation in a Laser Powder Bed Fusion setting. The proposed framework is evaluated on four L-PBF manufacturing datasets from Oak Ridge National Laboratory, featuring various printer makes, models, and materials. This evaluation demonstrates the framework's adaptability and generalizability across diverse images without requiring additional training. Comparative analysis using Qwen2-VL-2B and GPT-4o-mini as MLLM within the proposed framework highlights that GPT-4o-mini outperforms Qwen2-VL-2B and proportional random baseline in manufacturing anomalies classification. Additionally, the evaluation of the RAG system confirms that incorporating retrieval mechanisms improves average accuracy by 12% by reducing the risk of hallucination and providing additional information. The proposed framework can be continuously updated by integrating emerging research, allowing seamless adaptation to the evolving landscape of AM technologies. This scalable, automated, and zero-shot-capable framework streamlines AM anomaly analysis, enhancing efficiency and accuracy.
The Robot of Theseus: A modular robotic testbed for legged locomotion
Urs, Karthik, Carlson, Jessica, Manohar, Aditya Srinivas, Rakowiecki, Michael, Alkayyali, Abdulhadi, Saunders, John E., Tulbah, Faris, Moore, Talia Y.
Robotic models are useful for independently varying specific features, but most quadrupedal robots differ so greatly from animal morphologies that they have minimal biomechanical relevance. Commercially available quadrupedal robots are also prohibitively expensive for biological research programs and difficult to customize. Here, we present a low-cost quadrupedal robot with modular legs that can match a wide range of animal morphologies for biomechanical hypothesis testing. The Robot Of Theseus (TROT) costs approximately $4000 to build out of 3D printed parts and standard off-the-shelf supplies. Each limb consists of 2 or 3 rigid links; the proximal joint can be rotated to become a knee or elbow. Telescoping mechanisms vary the length of each limb link. The open-source software accommodates user-defined gaits and morphology changes. Effective leg length, or crouch, is determined by the four-bar linkage actuating each joint. The backdrivable motors can vary virtual spring stiffness and range of motion. Full descriptions of the TROT hardware and software are freely available online. We demonstrate the use of TROT to compare locomotion among extant, extinct, and theoretical morphologies. In addition to biomechanical hypothesis testing, we envision a variety of different applications for this low-cost, modular, legged robotic platform, including developing novel control strategies, clearing land mines, or remote exploration. All CAD and code is available for download on the TROT project page.
Predictive Digital Twins for Thermal Management Using Machine Learning and Reduced-Order Models
Subramani, Tamilselvan, Bartscher, Sebastian
Digital twins enable real-time simulation and prediction in engineering systems. This paper presents a novel framework for predictive digital twins of a headlamp heatsink, integrating physics-based reduced-order models (ROMs) from computational fluid dynamics (CFD) with supervised machine learning. A component-based ROM library, derived via proper orthogonal decomposition (POD), captures thermal dynamics efficiently. Machine learning models, including Decision Trees, k-Nearest Neighbors, Support Vector Regression (SVR), and Neural Networks, predict optimal ROM configurations, enabling rapid digital twin updates. The Neural Network achieves a mean absolute error (MAE) of 54.240, outperforming other models. Quantitative comparisons of predicted and original values demonstrate high accuracy. This scalable, interpretable framework advances thermal management in automotive systems, supporting robust design and predictive maintenance.
Leveraging Multi-Task Learning for Multi-Label Power System Security Assessment
Za'ter, Muhy Eddin, Sajad, Amir, Hodge, Bri-Mathias
--This paper introduces a novel approach to the power system security assessment using Multi-T ask Learning (MTL), and reformulating the problem as a multi-label classification task. The proposed MTL framework simultaneously assesses static, voltage, transient, and small-signal stability, improving both accuracy and interpretability with respect to the most state of the art machine learning methods. It consists of a shared encoder and multiple decoders, enabling knowledge transfer between stability tasks. Experiments on the IEEE 68-bus system demonstrate a measurable superior performance of the proposed method compared to the extant state-of-the-art approaches. The power system security assessment (PSSA) is essential power application in energy management systems [1] apparatus that ensures the reliability and stability of energy delivery [2]. Power system operators routinely perform security assessments to ensure the system can withstand disturbances, typically involving steady-state and dynamic simulations every 15 minutes to prepare contingency plans for critical scenarios [3]. In recent years, mainly due to the ongoing changing landscape in the energy mix of electricity grids around the globe, conducting real-time PSSA has become more complex to the point that many power utilities may abandon this critical function. Instead, they rely solely on static security assessment, risking blackout as a result of dynamic instabilities.
LAPSO: A Unified Optimization View for Learning-Augmented Power System Operations
Xu, Wangkun, Chu, Zhongda, Teng, Fei
--With the high penetration of renewables, traditional model-based power system operation is challenged to deliver economic, stable, and robust decisions. Machine learning has emerged as a powerful modeling tool for capturing complex dynamics to address these challenges. However, its separate design often lacks systematic integration with existing methods. T o fill the gap, this paper proposes a holistic framework of Learning-Augmented Power System Operations (LAPSO, pronounced as Lap-So). Adopting a native optimization perspective, LAPSO is centered on the operation stage and aims to break the boundary between temporally siloed power system tasks, such as forecast, operation and control, while unifying the objectives of machine learning and model-based optimizations at both training and inference stages. Systematic analysis and simulations demonstrate the effectiveness of applying LAPSO in designing new integrated algorithms, such as stability-constrained optimization (SCO) and objective-based forecasting (OBF), while enabling end-to-end tracing of different sources of uncertainties. In addition, a dedicated Python package-lapso is introduced to automatically augment existing power system optimization models with learnable components. All code and data are available at https://github.com/xuwkk/lapso_exp. Index T erms --Power system operation, machine learning, objective-based forecasting, stability-constrained optimization. A. Background and Motivation Power system decision-making consists of sequentially connected tasks, including modeling/forecasting, operation, and control (See Figure 1(a).) With the decarbonization need, traditional model-based approaches face significant challenges. For example, the increasing uncertainty associated with renewable generation undermines the reliability of deterministic forecasting and power system operation (PSO) [2]. Meanwhile, the declining share of inertia from synchronous generators (SGs) can cause grid instability [3].