Machinery
A simulation framework for autonomous lunar construction work
Linde, Mattias, Lindmark, Daniel, Ålstig, Sandra, Servin, Martin
We present a simulation framework for lunar construction work involving multiple autonomous machines. The framework supports modelling of construction scenarios and autonomy solutions, execution of the scenarios in simulation, and analysis of work time and energy consumption throughout the construction project. The simulations are based on physics-based models for contacting multibody dynamics and deformable terrain, including vehicle-soil interaction forces and soil flow in real time. A behaviour tree manages the operational logic and error handling, which enables the representation of complex behaviours through a discrete set of simpler tasks in a modular hierarchical structure. High-level decision-making is separated from lower-level control algorithms, with the two connected via ROS2. Excavation movements are controlled through inverse kinematics and tracking controllers. The framework is tested and demonstrated on two different lunar construction scenarios that involve an excavator and dump truck with actively controlled articulated crawlers.
From Natural Language to Solver-Ready Power System Optimization: An LLM-Assisted, Validation-in-the-Loop Framework
Hu, Yunkai, Zhao, Tianqiao, Yue, Meng
This paper introduces a novel Large Language Models (LLMs)-assisted agent that automatically converts natural-language descriptions of power system optimization scenarios into compact, solver-ready formulations and generates corresponding solutions. In contrast to approaches that rely solely on LLM to produce solutions directly, the proposed method focuses on discovering a mathematically compatible formulation that can be efficiently solved by off-the-shelf optimization solvers. Directly using LLMs to produce solutions often leads to infeasible or suboptimal results, as these models lack the numerical precision and constraint-handling capabilities of established optimization solvers. The pipeline integrates a domain-aware prompt and schema with an LLM, enforces feasibility through systematic validation and iterative repair, and returns both solver-ready models and user-facing results. Using the unit commitment problem as a representative case study, the agent produces optimal or near-optimal schedules along with the associated objective costs. Results demonstrate that coupling the solver with task-specific validation significantly enhances solution reliability. This work shows that combining AI with established optimization frameworks bridges high-level problem descriptions and executable mathematical models, enabling more efficient decision-making in energy systems
Embodied intelligent industrial robotics: Concepts and techniques
Zhang, Chaoran, Zhang, Chenhao, Xu, Zhaobo, Xie, Qinghongbing, Hou, Jinliang, Feng, Pingfa, Zeng, Long
In order to work more efficiently, accurately, reliably, and safely in industrial scenarios, robots should have at least general knowledge, working-environment knowledge, and operating-object knowledge. These pose significant challenges to existing embodied intelligent robotics (EIR) techniques. Thus, this paper first briefly reviews the history of industrial robotics and analyzes the limitations of mainstream EIR frameworks. Then, a knowledge-driven technical framework of embodied intelligent industrial robotics (EIIR) is proposed for various industrial environments. It has five modules: a world model, a high-level task planner, a low-level skill controller, a simulator, and a physical system. The development of techniques related to each module are also thoroughly reviewed, and recent progress regarding their adaption to industrial applications are discussed. A case study is given to demonstrate the newly proposed EIIR framework's applicability to real-world assembly system. Finally, the key challenges that EIIR encounters in industrial scenarios are summarized and future research directions are suggested. The authors believe that EIIR technology is shaping the next generation of industrial robotics and EIIR-based industrial systems supply a new technological paradigm for intelligent manufacturing. It is expected that this review could serve as a valuable reference for scholars and engineers that are interested in industrial embodied intelligence. Together, scholars can use this research to drive their rapid advancement and application of EIIR techniques. The interested authors would continue to track and contribute new studies in the project page https://github.com/jackyzengl/EIIR.
Sustainable 3D-printed home built primarily from soil
A campground is expanding with 43 new hotel rooms and 18 homes, all built by a massive 3D printer. A remarkable new home in Japan is turning heads and turning the construction industry on its ear. Known as the Lib Earth House Model B, this single-story home was created using 3D-printing technology and a soil-based mixture instead of traditional concrete. It's a bold move toward sustainability, blending innovation with nature in a way that could redefine how we build homes around the world. Sign up for my FREE CyberGuy Report Get my best tech tips, urgent security alerts, and exclusive deals delivered straight to your inbox.
Large Language Model Powered Decision Support for a Metal Additive Manufacturing Knowledge Graph
Khan, Muhammad Tayyab, Chen, Lequn, Feng, Wenhe, Moon, Seung Ki
Metal additive manufacturing (AM) involves complex interdependencies among processes, materials, feedstock, and post-processing steps. However, the underlying relationships and domain knowledge remain fragmented across literature and static databases that often require expert-level queries, limiting their applicability in design and planning. To address these limitations, we develop a novel and structured knowledge graph (KG), representing 53 distinct metals and alloys across seven material categories, nine AM processes, four feedstock types, and corresponding post-processing requirements. A large language model (LLM) interface, guided by a few-shot prompting strategy, enables natural language querying without the need for formal query syntax. The system supports a range of tasks, including compatibility evaluation, constraint-based filtering, and design for AM (DfAM) guidance. User queries in natural language are normalized, translated into Cypher, and executed on the KG, with results returned in a structured format. This work introduces the first interactive system that connects a domain-specific metal AM KG with an LLM interface, delivering accessible and explainable decision support for engineers and promoting human-centered tools in manufacturing knowledge systems.
3D printer transforms food waste into coffee mugs and coasters
Breakthroughs, discoveries, and DIY tips sent every weekday. A new type of 3D printer could help households do their part to reduce food waste while also producing some nifty household accessories. In 2019 alone, the US generated 66 million tons of food waste. The majority of that waste (60 percent) ended up in landfills. According to one EPA report, the carbon dioxide generated from food waste is equivalent to the emissions of 42 coal-fired power plants.
Programming Soft Robots with Flexible Mechanical Metamaterials
Rafsanjani, Ahmad, Bertoldi, Katia, Studart, André R.
The complex behavior of highly deformable mechanical metamaterials can substantially enhance the performance of soft robots. Metamaterials are rapidly emerging from electromagnetic, acoustic, or mechanical properties governed by structure rather than composition. Mechanical metamaterials, in particular, hav e been designed to show superior mechanical properties, such as ultrahigh stiffness and strength - to - weight ratio, or unusual properties, such as a negative Poisson's ratio and a negative coefficient of thermal expansion. Whereas earlier research focused on designing mechanical metamaterials with linear elastic responses, more recently, nonlinear large deformations and mechanical instabilities - typically associated with failure - have emerged as promising tools for new functionalities, including programmabl e shape transformations, tunable mechanical properties, and energy absorption (1). Ongoing advances in additive manufacturing technologies facilitate the fabrication of functional mechanical metamaterials with unprecedented complexity.
Laser Scan Path Design for Controlled Microstructure in Additive Manufacturing with Integrated Reduced-Order Phase-Field Modeling and Deep Reinforcement Learning
Twumasi, Augustine, Roy, Prokash Chandra, Li, Zixun, Bhattacharjee, Soumya Shouvik, Gan, Zhengtao
Laser powder bed fusion (L-PBF) is a widely recognized additive manufacturing technology for producing intricate metal components with exceptional accuracy. A key challenge in L-PBF is the formation of complex microstructures affecting product quality. We propose a physics-guided, machine-learning approach to optimize scan paths for desired microstructure outcomes, such as equiaxed grains. We utilized a phase-field method (PFM) to model crystalline grain structure evolution. To reduce computational costs, we trained a surrogate machine learning model, a 3D U-Net convolutional neural network, using single-track phase-field simulations with various laser powers to predict crystalline grain orientations based on initial microstructure and thermal history. We investigated three scanning strategies across various hatch spacings within a square domain, achieving a two-orders-of-magnitude speedup using the surrogate model. To reduce trial and error in designing laser scan toolpaths, we used deep reinforcement learning (DRL) to generate optimized scan paths for target microstructure. Results from three cases demonstrate the DRL approach's effectiveness. We integrated the surrogate 3D U-Net model into our DRL environment to accelerate the reinforcement learning training process. The reward function minimizes both aspect ratio and grain volume of the predicted microstructure from the agent's scan path. The reinforcement learning algorithm was benchmarked against conventional zigzag approach for smaller and larger domains, showing machine learning methods' potential to enhance microstructure control and computational efficiency in L-PBF optimization.
Decentralized Decision Making in Two Sided Manufacturing-as-a-Service Marketplaces
Advancements in digitization have enabled two sided manufacturing-as-a-service (MaaS) marketplaces which has significantly reduced product development time for designers. These platforms provide designers with access to manufacturing resources through a network of suppliers and have instant order placement capabilities. Two key decision making levers are typically used to optimize the operations of these marketplaces: pricing and matching. The existing marketplaces operate in a centralized structure where they have complete control over decision making. However, a decentralized organization of the platform enables transparency of information across clients and suppliers. This dissertation focuses on developing tools for decision making enabling decentralization in MaaS marketplaces. In pricing mechanisms, a data driven method is introduced which enables small service providers to price services based on specific attributes of the services offered. A data mining method recommends a network based price to a supplier based on its attributes and the attributes of other suppliers on the platform. Three different approaches are considered for matching mechanisms. First, a reverse auction mechanism is introduced where designers bid for manufacturing services and the mechanism chooses a supplier which can match the bid requirements and stated price. The second approach uses mechanism design and mathematical programming to develop a stable matching mechanism for matching orders to suppliers based on their preferences. Empirical simulations are used to test the mechanisms in a simulated 3D printing marketplace and to evaluate the impact of stability on its performance. The third approach considers the matching problem in a dynamic and stochastic environment where demand (orders) and supply (supplier capacities) arrive over time and matching is performed online.
A Collaborative Process Parameter Recommender System for Fleets of Networked Manufacturing Machines -- with Application to 3D Printing
Wang, Weishi, Guo, Sicong, Jiang, Chenhuan, Elidrisi, Mohamed, Lee, Myungjin, Madhyastha, Harsha V., Kontar, Raed Al, Okwudire, Chinedum E.
Fleets of networked manufacturing machines of the same type, that are collocated or geographically distributed, are growing in popularity. An excellent example is the rise of 3D printing farms, which consist of multiple networked 3D printers operating in parallel, enabling faster production and efficient mass customization. However, optimizing process parameters across a fleet of manufacturing machines, even of the same type, remains a challenge due to machine-to-machine variability. Traditional trial-and-error approaches are inefficient, requiring extensive testing to determine optimal process parameters for an entire fleet. In this work, we introduce a machine learning-based collaborative recommender system that optimizes process parameters for each machine in a fleet by modeling the problem as a sequential matrix completion task. These authors contributed equally to this work as lead authors. We validate our method using a mini 3D printing farm consisting of ten 3D printers for which we optimize acceleration and speed settings to maximize print quality and productivity. Our approach achieves significantly faster convergence to optimal process parameters compared to non-collaborative matrix completion. Introduction Manufacturing firms increasingly deploy fleets of machines (e.g., machine tools, industrial robots, or 3D printers) of the same type (i.e., the same make and model) that are connected using a computer network [1]. The machines could be collocated or geographically dispersed.