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Towards Edge-Based Idle State Detection in Construction Machinery Using Surveillance Cameras

arXiv.org Artificial Intelligence

The construction industry faces significant challenges in optimizing equipment utilization, as underused machinery leads to increased operational costs and project delays. Accurate and timely monitoring of equipment activity is therefore key to identifying idle periods and improving overall efficiency. This paper presents the Edge-IMI framework for detecting idle construction machinery, specifically designed for integration with surveillance camera systems. The proposed solution consists of three components: object detection, tracking, and idle state identification, which are tailored for execution on resource-constrained, CPU-based edge computing devices. The performance of Edge-IMI is evaluated using a combined dataset derived from the ACID and MOCS benchmarks. Experimental results confirm that the object detector achieves an F1 score of 71.75%, indicating robust real-world detection capabilities. The logistic regression-based idle identification module reliably distinguishes between active and idle machinery with minimal false positives. Integrating all three modules, Edge-IMI enables efficient on-site inference, reducing reliance on high-bandwidth cloud services and costly hardware accelerators. We also evaluate the performance of object detection models on Raspberry Pi 5 and an Intel NUC platforms, as example edge computing platforms. We assess the feasibility of real-time processing and the impact of model optimization techniques.


Rapid Manufacturing of Lightweight Drone Frames Using Single-Tow Architected Composites

arXiv.org Artificial Intelligence

The demand for lightweight and high-strength composite structures is rapidly growing in aerospace and robotics, particularly for optimized drone frames. However, conventional composite manufacturing methods struggle to achieve complex 3D architectures for weight savings and rely on assembling separate components, which introduce weak points at the joints. Additionally, maintaining continuous fiber reinforcement remains challenging, limiting structural efficiency. In this study, we demonstrate the lightweight Face Centered Cubic (FFC) lattice structured conceptualization of drone frames for weight reduction and complex topology fabrication through 3D Fiber Tethering (3DFiT) using continuous single tow fiber ensuring precise fiber alignment, eliminating weak points associated with traditional composite assembly. Mechanical testing demonstrates that the fabricated drone frame exhibits a high specific strength of around four to eight times the metal and thermoplastic, outperforming other conventional 3D printing methods. The drone frame weighs only 260 g, making it 10% lighter than the commercial DJI F450 frame, enhancing structural integrity and contributing to an extended flight time of three minutes, while flight testing confirms its stability and durability under operational conditions. The findings demonstrate the potential of single tow lattice truss-based drone frames, with 3DFiT serving as a scalable and efficient manufacturing method.


Programming tension in 3D printed networks inspired by spiderwebs

arXiv.org Artificial Intelligence

Each element in tensioned structural networks -- such as tensegrity, architectural fabrics, or medical braces/meshes -- requires a specific tension level to achieve and maintain the desired shape, stability, and compliance. These structures are challenging to manufacture, 3D print, or assemble because flattening the network during fabrication introduces multiplicative inaccuracies in the network's final tension gradients. This study overcomes this challenge by offering a fabrication algorithm for direct 3D printing of such networks with programmed tension gradients, an approach analogous to the spinning of spiderwebs. The algorithm: (i) defines the desired network and prescribes its tension gradients using the force density method; (ii) converts the network into an unstretched counterpart by numerically optimizing vertex locations toward target element lengths and converting straight elements into arcs to resolve any remaining error; and (iii) decomposes the network into printable toolpaths; Optional additional steps are: (iv) flattening curved 2D networks or 3D networks to ensure 3D printing compatibility; and (v) automatically resolving any unwanted crossings introduced by the flattening process. The proposed method is experimentally validated using 2D unit cells of viscoelastic filaments, where accurate tension gradients are achieved with an average element strain error of less than 1.0\%. The method remains effective for networks with element minimum length and maximum stress of 5.8 mm and 7.3 MPa, respectively. The method is used to demonstrate the fabrication of three complex cases: a flat spiderweb, a curved mesh, and a tensegrity system. The programmable tension gradient algorithm can be utilized to produce compact, integrated cable networks, enabling novel applications such as moment-exerting structures in medical braces and splints.


INF-3DP: Implicit Neural Fields for Collision-Free Multi-Axis 3D Printing

arXiv.org Artificial Intelligence

We introduce a general, scalable computational framework for multi-axis 3D printing based on implicit neural fields (INFs) that unifies all stages of toolpath generation and global collision-free motion planning. In our pipeline, input models are represented as signed distance fields, with fabrication objectives such as support-free printing, surface finish quality, and extrusion control being directly encoded in the optimization of an implicit guidance field. This unified approach enables toolpath optimization across both surface and interior domains, allowing shell and infill paths to be generated via implicit field interpolation. The printing sequence and multi-axis motion are then jointly optimized over a continuous quaternion field. Our continuous formulation constructs the evolving printing object as a time-varying SDF, supporting differentiable global collision handling throughout INF-based motion planning. Compared to explicit-representation-based methods, INF-3DP achieves up to two orders of magnitude speedup and significantly reduces waypoint-to-surface error. We validate our framework on diverse, complex models and demonstrate its efficiency with physical fabrication experiments using a robot-assisted multi-axis system.


Constraint Programming Models For Serial Batch Scheduling With Minimum Batch Size

arXiv.org Artificial Intelligence

In serial batch (s-batch) scheduling, jobs are grouped in batches and processed sequentially within their batch. This paper considers multiple parallel machines, nonidentical job weights and release times, and sequence-dependent setup times between batches of different families. Although s-batch has been widely studied in the literature, very few papers have taken into account a minimum batch size, typical in practical settings such as semiconductor manufacturing and the metal industry. The problem with this minimum batch size requirement has been mostly tackled with dynamic programming and meta-heuristics, and no article has ever used constraint programming (CP) to do so. This paper fills this gap by proposing, three CP models for s-batching with minimum batch size: (i) an Interval Assignment model that computes and bounds the size of the batches using the presence literals of interval variables of the jobs. The computational experiments on standard cases compare the three CP models with two existing mixed-integer programming (MIP) models from the literature. The results demonstrate the versatility of the proposed CP models to handle multiple variations of s-batching; and their ability to produce, in large instances, better solutions than the MIP models faster. Introduction In the current and highly competitive landscape of the manufacturing industry, companies are under growing pressure to minimize production costs and reduce cycle times. One effective strategy to improve efficiency is to process similar tasks, called jobs, together in groups known as batches [1]. There are two main ways to process these batches. In parallel batching (p-batch), all jobs in a batch are processed simultaneously [2]. In contrast, in serial batching (s-batch), jobs in a batch are processed sequentially one after another [3]. The benefits of p-batching are obvious since it saves time by processing multiple jobs at once. Similarly, s-batching is especially useful when grouping similar jobs can prevent repetitive machine setups, which are time-consuming and costly [4]. Serial batching appears in many industries, including metal processing [5], additive manufacturing (3D printing) [5, 6], paint [7] and pharmaceutical production [8], chemical manufacturing [9], and semiconductor manufacturing [10, 11].


Making Physical Objects with Generative AI and Robotic Assembly: Considering Fabrication Constraints, Sustainability, Time, Functionality, and Accessibility

arXiv.org Artificial Intelligence

3D generative AI enables rapid and accessible creation of 3D models from text or image inputs. However, translating these outputs into physical objects remains a challenge due to the constraints in the physical world. Recent studies have focused on improving the capabilities of 3D generative AI to produce fabricable outputs, with 3D printing as the main fabrication method. However, this workshop paper calls for a broader perspective by considering how fabrication methods align with the capabilities of 3D generative AI. As a case study, we present a novel system using discrete robotic assembly and 3D generative AI to make physical objects. Through this work, we identified five key aspects to consider in a physical making process based on the capabilities of 3D generative AI. 1) Fabrication Constraints: Current text-to-3D models can generate a wide range of 3D designs, requiring fabrication methods that can adapt to the variability of generative AI outputs. 2) Time: While generative AI can generate 3D models in seconds, fabricating physical objects can take hours or even days. Faster production could enable a closer iterative design loop between humans and AI in the making process. 3) Sustainability: Although text-to-3D models can generate thousands of models in the digital world, extending this capability to the real world would be resource-intensive, unsustainable and irresponsible. 4) Functionality: Unlike digital outputs from 3D generative AI models, the fabrication method plays a crucial role in the usability of physical objects. 5) Accessibility: While generative AI simplifies 3D model creation, the need for fabrication equipment can limit participation, making AI-assisted creation less inclusive. These five key aspects provide a framework for assessing how well a physical making process aligns with the capabilities of 3D generative AI and values in the world.


GridMind: LLMs-Powered Agents for Power System Analysis and Operations

arXiv.org Artificial Intelligence

The complexity of traditional power system analysis workflows presents significant barriers to efficient decision-making in modern electric grids. This paper presents GridMind, a multi-agent AI system that integrates Large Language Models (LLMs) with deterministic engineering solvers to enable conversational scientific computing for power system analysis. The system employs specialized agents coordinating AC Optimal Power Flow and N-1 contingency analysis through natural language interfaces while maintaining numerical precision via function calls. GridMind addresses workflow integration, knowledge accessibility, context preservation, and expert decision-support augmentation. Experimental evaluation on IEEE test cases demonstrates that the proposed agentic framework consistently delivers correct solutions across all tested language models, with smaller LLMs achieving comparable analytical accuracy with reduced computational latency. This work establishes agentic AI as a viable paradigm for scientific computing, demonstrating how conversational interfaces can enhance accessibility while preserving numerical rigor essential for critical engineering applications.


Curve-based slicer for multi-axis DLP 3D printing

arXiv.org Artificial Intelligence

This paper introduces a novel curve-based slicing method for generating planar layers with dynamically varying orientations in digital light processing (DLP) 3D printing. Our approach effectively addresses key challenges in DLP printing, such as regions with large overhangs and staircase artifacts, while preserving its intrinsic advantages of high resolution and fast printing speeds. We formulate the slicing problem as an optimization task, in which parametric curves are computed to define both the slicing layers and the model partitioning through their tangent planes. These curves inherently define motion trajectories for the build platform and can be optimized to meet critical manufacturing objectives, including collision-free motion and floating-free deposition. We validate our method through physical experiments on a robotic multi-axis DLP printing setup, demonstrating that the optimized curves can robustly guide smooth, high-quality fabrication of complex geometries.


Linking heterogeneous microstructure informatics with expert characterization knowledge through customized and hybrid vision-language representations for industrial qualification

arXiv.org Artificial Intelligence

Rapid and reliable qualification of advanced materials remains a bottleneck in industrial manufacturing, particularly for heterogeneous structures produced via non-conventional additive manufacturing processes. This study introduces a novel framework that links microstructure informatics with a range of expert characterization knowledge using customized and hybrid vision-language representations (VLRs). By integrating deep semantic segmentation with pre-trained multi-modal models (CLIP and FLAVA), we encode both visual microstructural data and textual expert assessments into shared representations. To overcome limitations in general-purpose embeddings, we develop a customized similarity-based representation that incorporates both positive and negative references from expert-annotated images and their associated textual descriptions. This allows zero-shot classification of previously unseen microstructures through a net similarity scoring approach. Validation on an additively manufactured metal matrix composite dataset demonstrates the framework's ability to distinguish between acceptable and defective samples across a range of characterization criteria. Comparative analysis reveals that FLAVA model offers higher visual sensitivity, while the CLIP model provides consistent alignment with the textual criteria. Z-score normalization adjusts raw unimodal and cross-modal similarity scores based on their local dataset-driven distributions, enabling more effective alignment and classification in the hybrid vision-language framework. The proposed method enhances traceability and interpretability in qualification pipelines by enabling human-in-the-loop decision-making without task-specific model retraining. By advancing semantic interoperability between raw data and expert knowledge, this work contributes toward scalable and domain-adaptable qualification strategies in engineering informatics.


Synthesis of Deep Neural Networks with Safe Robust Adaptive Control for Reliable Operation of Wheeled Mobile Robots

arXiv.org Artificial Intelligence

Deep neural networks (DNNs) can enable precise control while maintaining low computational costs by circumventing the need for dynamic modeling. However, the deployment of such black-box approaches remains challenging for heavy-duty wheeled mobile robots (WMRs), which are subject to strict international standards and prone to faults and disturbances. We designed a hierarchical control policy for heavy-duty WMRs, monitored by two safety layers with differing levels of authority. To this end, a DNN policy was trained and deployed as the primary control strategy, providing high-precision performance under nominal operating conditions. When external disturbances arise and reach a level of intensity such that the system performance falls below a predefined threshold, a low-level safety layer intervenes by deactivating the primary control policy and activating a model-free robust adaptive control (RAC) policy. This transition enables the system to continue operating while ensuring stability by effectively managing the inherent trade-off between system robustness and responsiveness. Regardless of the control policy in use, a high-level safety layer continuously monitors system performance during operation. It initiates a shutdown only when disturbances become sufficiently severe such that compensation is no longer viable and continued operation would jeopardize the system or its environment. The proposed synthesis of DNN and RAC policy guarantees uniform exponential stability of the entire WMR system while adhering to safety standards to some extent. The effectiveness of the proposed approach was further validated through real-time experiments using a 6,000 kg WMR.