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Optimal Kinematic Design of a Robotic Lizard using Four-Bar and Five-Bar Mechanisms

arXiv.org Artificial Intelligence

Designing a mechanism to mimic the motion of a common house gecko is the objective of this work. The body of the robot is designed using four five-bar mechanisms (2-RRRRR and 2-RRPRR) and the leg is designed using four four-bar mechanisms. The 2-RRRRR five-bar mechanisms form the head and tail of the robotic lizard. The 2-RRPRR five-bar mechanisms form the left and right sides of the body in the robotic lizard. The four five-bar mechanisms are actuated by only four rotary actuators. Of these, two actuators control the head movements and the other two control the tail movements. The RRPRR five-bar mechanism is controlled by one actuator from the head five-bar mechanism and the other by the tail five-bar mechanism. A tension spring connects each active link to a link in the four bar mechanism. When the robot is actuated, the head, tail and the body moves, and simultaneously each leg moves accordingly. This kind of actuation where the motion transfer occurs from body of the robot to the leg is the novelty in our design. The dimensional synthesis of the robotic lizard is done and presented. Then the forward and inverse kinematics of the mechanism, and configuration space singularities identification for the robot are presented. The gait exhibited by the gecko is studied and then simulated. A computer aided design of the robotic lizard is created and a prototype is made by 3D printing the parts. The prototype is controlled using Arduino UNO as a micro-controller. The experimental results are finally presented based on the gait analysis that was done earlier. The forward walking, and turning motion are done and snapshots are presented.


Fast and Accurate Reduced-Order Modeling of a MOOSE-based Additive Manufacturing Model with Operator Learning

arXiv.org Machine Learning

One predominant challenge in additive manufacturing (AM) is to achieve specific material properties by manipulating manufacturing process parameters during the runtime. Such manipulation tends to increase the computational load imposed on existing simulation tools employed in AM. The goal of the present work is to construct a fast and accurate reduced-order model (ROM) for an AM model developed within the Multiphysics Object-Oriented Simulation Environment (MOOSE) framework, ultimately reducing the time/cost of AM control and optimization processes. Our adoption of the operator learning (OL) approach enabled us to learn a family of differential equations produced by altering process variables in the laser's Gaussian point heat source. More specifically, we used the Fourier neural operator (FNO) and deep operator network (DeepONet) to develop ROMs for time-dependent responses. Furthermore, we benchmarked the performance of these OL methods against a conventional deep neural network (DNN)-based ROM. Ultimately, we found that OL methods offer comparable performance and, in terms of accuracy and generalizability, even outperform DNN at predicting scalar model responses. The DNN-based ROM afforded the fastest training time. Furthermore, all the ROMs were faster than the original MOOSE model yet still provided accurate predictions. FNO had a smaller mean prediction error than DeepONet, with a larger variance for time-dependent responses. Unlike DNN, both FNO and DeepONet were able to simulate time series data without the need for dimensionality reduction techniques. The present work can help facilitate the AM optimization process by enabling faster execution of simulation tools while still preserving evaluation accuracy.


How Can Large Language Models Help Humans in Design and Manufacturing?

arXiv.org Artificial Intelligence

Advances in computational design and manufacturing (CDaM) have already permeated and transformed numerous industries, including aerospace, architecture, electronics, dental, and digital media, among others. Nevertheless, the full potential of the CDaM workflow is still limited by a number of barriers, such as the extensive domainspecific knowledge that is often required to use CDaM software packages or integrate CDaM solutions into existing workflows. Generative AI tools such as Large Language Models (LLMs) have the potential to remove these barriers, by expediting the CDaM process and providing an intuitive, unified, and user-friendly interface that connects each stage of the pipeline. However, to date, generative AI and LLMs have predominantly been applied to non-engineering domains. In this study, we show how these tools can also be used to develop new design and manufacturing workflows.


The Wheelbot: A Jumping Reaction Wheel Unicycle

arXiv.org Artificial Intelligence

Combining off-the-shelf components with 3D-printing, the Wheelbot is a symmetric reaction wheel unicycle that can jump onto its wheels from any initial position. With non-holonomic and under-actuated dynamics, as well as two coupled unstable degrees of freedom, the Wheelbot provides a challenging platform for nonlinear and data-driven control research. This paper presents the Wheelbot's mechanical and electrical design, its estimation and control algorithms, as well as experiments demonstrating both self-erection and disturbance rejection while balancing.


Task Space Control of Hydraulic Construction Machines using Reinforcement Learning

arXiv.org Artificial Intelligence

Teleoperation is vital in the construction industry, allowing safe machine manipulation from a distance. However, controlling machines at a joint level requires extensive training due to their complex degrees of freedom. Task space control offers intuitive maneuvering, but precise control often requires dynamic models, posing challenges for hydraulic machines. To address this, we use a data-driven actuator model to capture machine dynamics in real-world operations. By integrating this model into simulation and reinforcement learning, an optimal control policy for task space control is obtained.


Defect Classification in Additive Manufacturing Using CNN-Based Vision Processing

arXiv.org Artificial Intelligence

The development of computer vision and in-situ monitoring using visual sensors allows the collection of large datasets from the additive manufacturing (AM) process. Such datasets could be used with machine learning techniques to improve the quality of AM. This paper examines two scenarios: first, using convolutional neural networks (CNNs) to accurately classify defects in an image dataset from AM and second, applying active learning techniques to the developed classification model. This allows the construction of a human-in-the-loop mechanism to reduce the size of the data required to train and generate training data.


Model-Driven Engineering Method to Support the Formalization of Machine Learning using SysML

arXiv.org Artificial Intelligence

Methods: This work introduces a method supporting the collaborative definition of machine learning tasks by leveraging model-based engineering in the formalization of the systems modeling language SysML. The method supports the identification and integration of various data sources, the required definition of semantic connections between data attributes, and the definition of data processing steps within the machine learning support. Results: By consolidating the knowledge of domain and machine learning experts, a powerful tool to describe machine learning tasks by formalizing knowledge using the systems modeling language SysML is introduced. The method is evaluated based on two use cases, i.e., a smart weather system that allows to predict weather forecasts based on sensor data, and a waste prevention case for 3D printer filament that cancels the printing if the intended result cannot be achieved (image processing). Further, a user study is conducted to gather insights of potential users regarding perceived workload and usability of the elaborated method. Conclusion: Integrating machine learning-specific properties in systems engineering techniques allows non-data scientists to understand formalized knowledge and define specific aspects of a machine learning problem, document knowledge on the data, and to further support data scientists to use the formalized knowledge as input for an implementation using (semi-) automatic code generation. In this respect, this work contributes by consolidating knowledge from various domains and therefore, fosters the integration of machine learning in industry by involving several stakeholders.


A hybrid machine learning framework for clad characteristics prediction in metal additive manufacturing

arXiv.org Artificial Intelligence

During the past decade, metal additive manufacturing (MAM) has experienced significant developments and gained much attention due to its ability to fabricate complex parts, manufacture products with functionally graded materials, minimize waste, and enable low-cost customization. Despite these advantages, predicting the impact of processing parameters on the characteristics of an MAM printed clad is challenging due to the complex nature of MAM processes. Machine learning (ML) techniques can help connect the physics underlying the process and processing parameters to the clad characteristics. In this study, we introduce a hybrid approach which involves utilizing the data provided by a calibrated multi-physics computational fluid dynamic (CFD) model and experimental research for preparing the essential big dataset, and then uses a comprehensive framework consisting of various ML models to predict and understand clad characteristics. We first compile an extensive dataset by fusing experimental data into the data generated using the developed CFD model for this study. This dataset comprises critical clad characteristics, including geometrical features such as width, height, and depth, labels identifying clad quality, and processing parameters. Second, we use two sets of processing parameters for training the ML models: machine setting parameters and physics-aware parameters, along with versatile ML models and reliable evaluation metrics to create a comprehensive and scalable learning framework for predicting clad geometry and quality. This framework can serve as a basis for clad characteristics control and process optimization. The framework resolves many challenges of conventional modeling methods in MAM by solving t the issue of data scarcity using a hybrid approach and introducing an efficient, accurate, and scalable platform for clad characteristics prediction and optimization.


Capturing Local Temperature Evolution during Additive Manufacturing through Fourier Neural Operators

arXiv.org Artificial Intelligence

High-fidelity, data-driven models that can quickly simulate thermal behavior during additive manufacturing (AM) are crucial for improving the performance of AM technologies in multiple areas, such as part design, process planning, monitoring, and control. However, the complexities of part geometries make it challenging for current models to maintain high accuracy across a wide range of geometries. Additionally, many models report a low mean square error (MSE) across the entire domain (part). However, in each time step, most areas of the domain do not experience significant changes in temperature, except for the heat-affected zones near recent depositions. Therefore, the MSE-based fidelity measurement of the models may be overestimated. This paper presents a data-driven model that uses Fourier Neural Operator to capture the local temperature evolution during the additive manufacturing process. In addition, the authors propose to evaluate the model using the $R^2$ metric, which provides a relative measure of the model's performance compared to using mean temperature as a prediction. The model was tested on numerical simulations based on the Discontinuous Galerkin Finite Element Method for the Direct Energy Deposition process, and the results demonstrate that the model achieves high fidelity as measured by $R^2$ and maintains generalizability to geometries that were not included in the training process.


Co-Designing Personalized Assistive Devices Using Personal Fabrication

Communications of the ACM

Assistive or enabling technologies aim to create more accessible and inclusive solutions for people living with disabilities. This is critical, since many such users rely on technology for daily activities such as mobility and communication. While the problems are global, there are unique challenges that exist in the Asia Pacific region when it comes to developing assistive technologies, particularly assistive devices. The United Nations Economic and Social Commission for Asia and the Pacific (UN ESCAP) estimates that 650 million people in the Asia-Pacific region live with a disability.4 It is also well understood that disability statistics in the region could be significantly underreported.