3D printing or additive manufacturing is a revolutionary technology that enables the creation of physical objects from digital models. However, the quality and accuracy of 3D printing depend on the correctness and efficiency of the G-code, a low-level numerical control programming language that instructs 3D printers how to move and extrude material. Debugging G-code is a challenging task that requires a syntactic and semantic understanding of the G-code format and the geometry of the part to be printed. In this paper, we present the first extensive evaluation of six state-of-the-art foundational large language models (LLMs) for comprehending and debugging G-code files for 3D printing. We design effective prompts to enable pre-trained LLMs to understand and manipulate G-code and test their performance on various aspects of G-code debugging and manipulation, including detection and correction of common errors and the ability to perform geometric transformations. We analyze their strengths and weaknesses for understanding complete G-code files. We also discuss the implications and limitations of using LLMs for G-code comprehension.

This PhD thesis thoroughly examines the utilization of deep learning techniques as a means to advance the algorithms employed in the monitoring and optimization of electric power systems. The first major contribution of this thesis involves the application of graph neural networks to enhance power system state estimation. The second key aspect of this thesis focuses on utilizing reinforcement learning for dynamic distribution network reconfiguration. The effectiveness of the proposed methods is affirmed through extensive experimentation and simulations.

Deep learning has emerged as an effective solution for addressing the challenges of short-term voltage stability assessment (STVSA) in power systems. However, existing deep learning-based STVSA approaches face limitations in adapting to topological changes, sample labeling, and handling small datasets. To overcome these challenges, this paper proposes a novel phasor measurement unit (PMU) measurements-based STVSA method by using deep transfer learning. The method leverages the real-time dynamic information captured by PMUs to create an initial dataset. It employs temporal ensembling for sample labeling and utilizes least squares generative adversarial networks (LSGAN) for data augmentation, enabling effective deep learning on small-scale datasets. Additionally, the method enhances adaptability to topological changes by exploring connections between different faults. Experimental results on the IEEE 39-bus test system demonstrate that the proposed method improves model evaluation accuracy by approximately 20% through transfer learning, exhibiting strong adaptability to topological changes. Leveraging the self-attention mechanism of the Transformer model, this approach offers significant advantages over shallow learning methods and other deep learning-based approaches.

The future of 3D printing utilizing unmanned aerial vehicles (UAVs) presents a promising capability to revolutionize manufacturing and to enable the creation of large-scale structures in remote and hard- to-reach areas e.g. in other planetary systems. Nevertheless, the limited payload capacity of UAVs and the complexity in the 3D printing of large objects pose significant challenges. In this article we propose a novel chunk-based framework for distributed 3D printing using UAVs that sets the basis for a fully collaborative aerial 3D printing of challenging structures. The presented framework, through a novel proposed optimisation process, is able to divide the 3D model to be printed into small, manageable chunks and to assign them to a UAV for partial printing of the assigned chunk, in a fully autonomous approach. Thus, we establish the algorithms for chunk division, allocation, and printing, and we also introduce a novel algorithm that efficiently partitions the mesh into planar chunks, while accounting for the inter-connectivity constraints of the chunks. The efficiency of the proposed framework is demonstrated through multiple physics based simulations in Gazebo, where a CAD construction mesh is printed via multiple UAVs carrying materials whose volume is proportionate to a fraction of the total mesh volume.

Designing a mechanism to mimic the motion of a common house gecko is the objective of this work. The body of the robot is designed using four five-bar mechanisms (2-RRRRR and 2-RRPRR) and the leg is designed using four four-bar mechanisms. The 2-RRRRR five-bar mechanisms form the head and tail of the robotic lizard. The 2-RRPRR five-bar mechanisms form the left and right sides of the body in the robotic lizard. The four five-bar mechanisms are actuated by only four rotary actuators. Of these, two actuators control the head movements and the other two control the tail movements. The RRPRR five-bar mechanism is controlled by one actuator from the head five-bar mechanism and the other by the tail five-bar mechanism. A tension spring connects each active link to a link in the four bar mechanism. When the robot is actuated, the head, tail and the body moves, and simultaneously each leg moves accordingly. This kind of actuation where the motion transfer occurs from body of the robot to the leg is the novelty in our design. The dimensional synthesis of the robotic lizard is done and presented. Then the forward and inverse kinematics of the mechanism, and configuration space singularities identification for the robot are presented. The gait exhibited by the gecko is studied and then simulated. A computer aided design of the robotic lizard is created and a prototype is made by 3D printing the parts. The prototype is controlled using Arduino UNO as a micro-controller. The experimental results are finally presented based on the gait analysis that was done earlier. The forward walking, and turning motion are done and snapshots are presented.

One predominant challenge in additive manufacturing (AM) is to achieve specific material properties by manipulating manufacturing process parameters during the runtime. Such manipulation tends to increase the computational load imposed on existing simulation tools employed in AM. The goal of the present work is to construct a fast and accurate reduced-order model (ROM) for an AM model developed within the Multiphysics Object-Oriented Simulation Environment (MOOSE) framework, ultimately reducing the time/cost of AM control and optimization processes. Our adoption of the operator learning (OL) approach enabled us to learn a family of differential equations produced by altering process variables in the laser's Gaussian point heat source. More specifically, we used the Fourier neural operator (FNO) and deep operator network (DeepONet) to develop ROMs for time-dependent responses. Furthermore, we benchmarked the performance of these OL methods against a conventional deep neural network (DNN)-based ROM. Ultimately, we found that OL methods offer comparable performance and, in terms of accuracy and generalizability, even outperform DNN at predicting scalar model responses. The DNN-based ROM afforded the fastest training time. Furthermore, all the ROMs were faster than the original MOOSE model yet still provided accurate predictions. FNO had a smaller mean prediction error than DeepONet, with a larger variance for time-dependent responses. Unlike DNN, both FNO and DeepONet were able to simulate time series data without the need for dimensionality reduction techniques. The present work can help facilitate the AM optimization process by enabling faster execution of simulation tools while still preserving evaluation accuracy.

Advances in computational design and manufacturing (CDaM) have already permeated and transformed numerous industries, including aerospace, architecture, electronics, dental, and digital media, among others. Nevertheless, the full potential of the CDaM workflow is still limited by a number of barriers, such as the extensive domainspecific knowledge that is often required to use CDaM software packages or integrate CDaM solutions into existing workflows. Generative AI tools such as Large Language Models (LLMs) have the potential to remove these barriers, by expediting the CDaM process and providing an intuitive, unified, and user-friendly interface that connects each stage of the pipeline. However, to date, generative AI and LLMs have predominantly been applied to non-engineering domains. In this study, we show how these tools can also be used to develop new design and manufacturing workflows.

Combining off-the-shelf components with 3D-printing, the Wheelbot is a symmetric reaction wheel unicycle that can jump onto its wheels from any initial position. With non-holonomic and under-actuated dynamics, as well as two coupled unstable degrees of freedom, the Wheelbot provides a challenging platform for nonlinear and data-driven control research. This paper presents the Wheelbot's mechanical and electrical design, its estimation and control algorithms, as well as experiments demonstrating both self-erection and disturbance rejection while balancing.

Teleoperation is vital in the construction industry, allowing safe machine manipulation from a distance. However, controlling machines at a joint level requires extensive training due to their complex degrees of freedom. Task space control offers intuitive maneuvering, but precise control often requires dynamic models, posing challenges for hydraulic machines. To address this, we use a data-driven actuator model to capture machine dynamics in real-world operations. By integrating this model into simulation and reinforcement learning, an optimal control policy for task space control is obtained.

The development of computer vision and in-situ monitoring using visual sensors allows the collection of large datasets from the additive manufacturing (AM) process. Such datasets could be used with machine learning techniques to improve the quality of AM. This paper examines two scenarios: first, using convolutional neural networks (CNNs) to accurately classify defects in an image dataset from AM and second, applying active learning techniques to the developed classification model. This allows the construction of a human-in-the-loop mechanism to reduce the size of the data required to train and generate training data.