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Bayesian Optimisation for Sequential Experimental Design with Applications in Additive Manufacturing

arXiv.org Artificial Intelligence

Engineering designs are usually performed under strict budget constraints. Collecting a single datum from computer experiments such as computational fluid dynamics can potentially take weeks or months. Each datum obtained, whether from a simulation or a physical experiment, needs to be maximally informative of the goals we are trying to accomplish. It is thus crucial to decide where and how to collect the necessary data to learn most about the subject of study. Data-driven experimental design appears in many different contexts in chemistry and physics (e.g. Lam et al., 2018) where the design is an iterative process and the outcomes of previous experiments are exploited to make an informed selection of the next design to evaluate. Mathematically, it is often formulated as an optimization problem of a black-box function (that is, the input-output relation is complex and not analytically available). Bayesian optimization (BO) is a well-established technique for blackbox optimization and is primarily used in situations where (1) the objective function is complex and does not have a closed form, (2) no gradient information is available, and (3) function evaluations are expensive (see Frazier, 2018, for a tutorial). BO has been shown to be sample-efficient in many domains (e.g.


Physics-Informed Neural Networks for Accelerating Power System State Estimation

arXiv.org Artificial Intelligence

State estimation is the cornerstone of the power system control center since it provides the operating condition of the system in consecutive time intervals. This work investigates the application of physics-informed neural networks (PINNs) for accelerating power systems state estimation in monitoring the operation of power systems. Traditional state estimation techniques often rely on iterative algorithms that can be computationally intensive, particularly for large-scale power systems. In this paper, a novel approach that leverages the inherent physical knowledge of power systems through the integration of PINNs is proposed. By incorporating physical laws as prior knowledge, the proposed method significantly reduces the computational complexity associated with state estimation while maintaining high accuracy. The proposed method achieves up to 11% increase in accuracy, 75% reduction in standard deviation of results, and 30% faster convergence, as demonstrated by comprehensive experiments on the IEEE 14-bus system.


Review of Machine Learning Methods for Additive Manufacturing of Functionally Graded Materials

arXiv.org Artificial Intelligence

Additive manufacturing has revolutionized the manufacturing of complex parts by enabling direct material joining and offers several advantages such as cost-effective manufacturing of complex parts, reducing manufacturing waste, and opening new possibilities for manufacturing automation. One group of materials for which additive manufacturing holds great potential for enhancing component performance and properties is Functionally Graded Materials (FGMs). FGMs are advanced composite materials that exhibit smoothly varying properties making them desirable for applications in aerospace, automobile, biomedical, and defense industries. Such composition differs from traditional composite materials, since the location-dependent composition changes gradually in FGMs, leading to enhanced properties. Recently, machine learning techniques have emerged as a promising means for fabrication of FGMs through optimizing processing parameters, improving product quality, and detecting manufacturing defects. This paper first provides a brief literature review of works related to FGM fabrication, followed by reviewing works on employing machine learning in additive manufacturing, Afterward, we provide an overview of published works in the literature related to the application of machine learning methods in Directed Energy Deposition and for fabrication of FGMs.


Deep Generative Methods for Producing Forecast Trajectories in Power Systems

arXiv.org Artificial Intelligence

With the expansion of renewables in the electricity mix, power grid variability will increase, hence a need to robustify the system to guarantee its security. Therefore, Transport System Operators (TSOs) must conduct analyses to simulate the future functioning of power systems. Then, these simulations are used as inputs in decision-making processes. In this context, we investigate using deep learning models to generate energy production and load forecast trajectories. To capture the spatiotemporal correlations in these multivariate time series, we adapt autoregressive networks and normalizing flows, demonstrating their effectiveness against the current copula-based statistical approach. We conduct extensive experiments on the French TSO RTE wind forecast data and compare the different models with \textit{ad hoc} evaluation metrics for time series generation.


GELLO: A General, Low-Cost, and Intuitive Teleoperation Framework for Robot Manipulators

arXiv.org Artificial Intelligence

Imitation learning from human demonstrations is a powerful framework to teach robots new skills. However, the performance of the learned policies is bottlenecked by the quality, scale, and variety of the demonstration data. In this paper, we aim to lower the barrier to collecting large and high-quality human demonstration data by proposing GELLO, a general framework for building low-cost and intuitive teleoperation systems for robotic manipulation. Given a target robot arm, we build a GELLO controller that has the same kinematic structure as the target arm, leveraging 3D-printed parts and off-the-shelf motors. GELLO is easy to build and intuitive to use. Through an extensive user study, we show that GELLO enables more reliable and efficient demonstration collection compared to commonly used teleoperation devices in the imitation learning literature such as VR controllers and 3D spacemouses. We further demonstrate the capabilities of GELLO for performing complex bi-manual and contact-rich manipulation tasks. To make GELLO accessible to everyone, we have designed and built GELLO systems for 3 commonly used robotic arms: Franka, UR5, and xArm. All software and hardware are open-sourced and can be found on our website: https://wuphilipp.github.io/gello/.


LEAP Hand: Low-Cost, Efficient, and Anthropomorphic Hand for Robot Learning

arXiv.org Artificial Intelligence

Dexterous manipulation has been a long-standing challenge in robotics. While machine learning techniques have shown some promise, results have largely been currently limited to simulation. This can be mostly attributed to the lack of suitable hardware. In this paper, we present LEAP Hand, a low-cost dexterous and anthropomorphic hand for machine learning research. In contrast to previous hands, LEAP Hand has a novel kinematic structure that allows maximal dexterity regardless of finger pose. LEAP Hand is low-cost and can be assembled in 4 hours at a cost of 2000 USD from readily available parts. It is capable of consistently exerting large torques over long durations of time. We show that LEAP Hand can be used to perform several manipulation tasks in the real world -- from visual teleoperation to learning from passive video data and sim2real. LEAP Hand significantly outperforms its closest competitor Allegro Hand in all our experiments while being 1/8th of the cost. We release detailed assembly instructions, the Sim2Real pipeline and a development platform with useful APIs on our website at https://leap-hand.github.io/


Style2Fab: Functionality-Aware Segmentation for Fabricating Personalized 3D Models with Generative AI

arXiv.org Artificial Intelligence

With recent advances in Generative AI, it is becoming easier to automatically manipulate 3D models. However, current methods tend to apply edits to models globally, which risks compromising the intended functionality of the 3D model when fabricated in the physical world. For example, modifying functional segments in 3D models, such as the base of a vase, could break the original functionality of the model, thus causing the vase to fall over. We introduce a method for automatically segmenting 3D models into functional and aesthetic elements. This method allows users to selectively modify aesthetic segments of 3D models, without affecting the functional segments. To develop this method we first create a taxonomy of functionality in 3D models by qualitatively analyzing 1000 models sourced from a popular 3D printing repository, Thingiverse. With this taxonomy, we develop a semi-automatic classification method to decompose 3D models into functional and aesthetic elements. We propose a system called Style2Fab that allows users to selectively stylize 3D models without compromising their functionality. We evaluate the effectiveness of our classification method compared to human-annotated data, and demonstrate the utility of Style2Fab with a user study to show that functionality-aware segmentation helps preserve model functionality.


Transferability analysis of data-driven additive manufacturing knowledge: a case study between powder bed fusion and directed energy deposition

arXiv.org Artificial Intelligence

Data-driven research in Additive Manufacturing (AM) has gained significant success in recent years. This has led to a plethora of scientific literature to emerge. The knowledge in these works consists of AM and Artificial Intelligence (AI) contexts that have not been mined and formalized in an integrated way. Moreover, no tools or guidelines exist to support data-driven knowledge transfer from one context to another. As a result, data-driven solutions using specific AI techniques are being developed and validated only for specific AM process technologies. There is a potential to exploit the inherent similarities across various AM technologies and adapt the existing solutions from one process or problem to another using AI, such as Transfer Learning. We propose a three-step knowledge transferability analysis framework in AM to support data-driven AM knowledge transfer. As a prerequisite to transferability analysis, AM knowledge is featurized into identified knowledge components. The framework consists of pre-transfer, transfer, and post-transfer steps to accomplish knowledge transfer. A case study is conducted between flagship metal AM processes. Laser Powder Bed Fusion (LPBF) is the source of knowledge motivated by its relative matureness in applying AI over Directed Energy Deposition (DED), which drives the need for knowledge transfer as the less explored target process. We show successful transfer at different levels of the data-driven solution, including data representation, model architecture, and model parameters. The pipeline of AM knowledge transfer can be automated in the future to allow efficient cross-context or cross-process knowledge exchange.


A Framework for Designing Anthropomorphic Soft Hands through Interaction

arXiv.org Artificial Intelligence

Modeling and simulating soft robot hands can aid in design iteration for complex and high degree-of-freedom (DoF) morphologies. This can be further supplemented by iterating on the design based on its performance in real world manipulation tasks. However, iterating in the real world requires a framework that allows us to test new designs quickly at low costs. In this paper, we present a framework that leverages rapid prototyping of the hand using 3D-printing, and utilizes teleoperation to evaluate the hand in real world manipulation tasks. Using this framework, we design a 3D-printed 16-DoF dexterous anthropomorphic soft hand (DASH) and iteratively improve its design over five iterations. Rapid prototyping techniques such as 3D-printing allow us to directly evaluate the fabricated hand without modeling it in simulation. We show that the design improves over five design iterations through evaluating the hand's performance in 30 real-world teleoperated manipulation tasks. Testing over 900 demonstrations shows that our final version of DASH can solve 19 of the 30 tasks compared to Allegro, a popular rigid hand in the market, which can only solve 7 tasks. We open-source our CAD models as well as the teleoperated dataset for further study.


GPU-Accelerated Verification of Machine Learning Models for Power Systems

arXiv.org Artificial Intelligence

Computational tools for rigorously verifying the performance of large-scale machine learning (ML) models have progressed significantly in recent years. The most successful solvers employ highly specialized, GPU-accelerated branch and bound routines. Such tools are crucial for the successful deployment of machine learning applications in safety-critical systems, such as power systems. Despite their successes, however, barriers prevent out-of-the-box application of these routines to power system problems. This paper addresses this issue in two key ways. First, for the first time to our knowledge, we enable the simultaneous verification of multiple verification problems (e.g., checking for the violation of all line flow constraints simultaneously and not by solving individual verification problems). For that, we introduce an exact transformation that converts the "worst-case" violation across a set of potential violations to a series of ReLU-based layers that augment the original neural network. This allows verifiers to interpret them directly. Second, power system ML models often must be verified to satisfy power flow constraints. We propose a dualization procedure which encodes linear equality and inequality constraints directly into the verification problem; and in a manner which is mathematically consistent with the specialized verification tools. To demonstrate these innovations, we verify problems associated with data-driven security constrained DC-OPF solvers. We build and test our first set of innovations using the $\alpha,\beta$-CROWN solver, and we benchmark against Gurobi 10.0. Our contributions achieve a speedup that can exceed 100x and allow higher degrees of verification flexibility.