Additive manufacturing (AM) can be considered one of the pillars of the fourth industrial revolution. The industry has the potential to play a major role in innovation processes and in the US and global economy (1). Metal AM is becoming essential in many industries, including healthcare, aerospace, and defense, due to the benefits of lead time reduction, enhanced production efficiency, part consolidation, and design freedom. Laser powder bed fusion (L-PBF) is the most widely used technology for printing metal alloys. The technology uses a high-power laser as an energy source to melt and fuse powders in specific locations to form certain shapes, a recoater then spreads a new layer of powder, and the process repeats until 3D objects are formed. The variability problem is the main obstacle that hinders the reliability of the quality of printed parts and thus the potential for full production. The mechanical properties and dimensional accuracy of printed parts vary depending on the powder and machine used, the scanning strategy, and the printing conditions (2-4).

Foundation models, such as Large Language Models (LLMs), can respond to a wide range of format-free queries without any task-specific data collection or model training, creating various research and application opportunities for the modeling and operation of large-scale power systems. In this paper, we outline how such large foundation model such as GPT-4 are developed, and discuss how they can be leveraged in challenging power and energy system tasks. We first investigate the potential of existing foundation models by validating their performance on four representative tasks across power system domains, including the optimal power flow (OPF), electric vehicle (EV) scheduling, knowledge retrieval for power engineering technical reports, and situation awareness. Our results indicate strong capabilities of such foundation models on boosting the efficiency and reliability of power system operational pipelines. We also provide suggestions and projections on future deployment of foundation models in power system applications.

The one-to-one mapping of control inputs to actuator outputs results in elaborate routing architectures that limit how complex fluidic soft robot behaviours can currently become. Embodied intelligence can be used as a tool to counteract this phenomenon. Control functionality can be embedded directly into actuators by leveraging the characteristics of fluid flow phenomena. Whilst prior soft robotics work has focused exclusively on actuators operating in a state of transient/no flow (constant pressure), or pulsatile/alternating flow, our work begins to explore the possibilities granted by operating in the closed-loop flow recirculation regime. Here we introduce the concept of FlowBots: soft robots that utilise the characteristics of continuous fluid flow to enable the embodiment of complex control functionality directly into the structure of the robot. FlowBots have robust, integrated, no-moving-part control systems, and these architectures enable: monolithic additive manufacturing methods, rapid prototyping, greater sustainability, and an expansive range of applications. Based on three FlowBot examples: a bidirectional actuator, a gripper, and a quadruped swimmer - we demonstrate how the characteristics of flow recirculation contribute to simplifications in fluidic analogue control architectures. We conclude by outlining our design and rapid prototyping methodology to empower others in the field to explore this new, emerging design field, and design their own FlowBots.

Measurement uncertainties, represented by cyber-attacks and data losses, seriously degrade the quality of power system measurements. Fortunately, the powerful generation ability of the denoising diffusion models can enable more precise measurement generation for power system data recovery. However, the controllable data generation and efficient computing methods of denoising diffusion models for deterministic trajectory still need further investigation. To this end, this paper proposes an improved two-stage denoising diffusion model (TSDM) to identify and reconstruct the measurements with various measurement uncertainties. The first stage of the model comprises a classifier-guided conditional anomaly detection component, while the second stage involves diffusion-based measurement imputation component. Moreover, the proposed TSDM adopts precise means and optimal variances to accelerate the diffusion generation process with subsequence sampling. Extensive numerical case studies demonstrate that the proposed TSDM can accurately recover power system measurements despite strong randomness under renewable energy integration and highly nonlinear dynamics under complex cyber-physical contingencies. Additionally, the proposed TSDM has stronger robustness compared to existing reconstruction networks and exhibits lower computational complexity than general denoising diffusion models.

Due to the declining birthrate and aging population, the shortage of labor in the construction industry has become a serious problem, and increasing attention has been paid to automation of construction equipment. We focus on the automatic operation of articulated six-wheel dump trucks at construction sites. For the automatic operation of the dump trucks, it is important to estimate the position and the articulated angle of the dump trucks with high accuracy. In this study, we propose a method for estimating the state of a dump truck by using four global navigation satellite systems (GNSSs) installed on an articulated dump truck and a graph optimization method that utilizes the redundancy of multiple GNSSs. By adding real-time kinematic (RTK)-GNSS constraints and geometric constraints between the four antennas, the proposed method can robustly estimate the position and articulation angle even in environments where GNSS satellites are partially blocked. As a result of evaluating the accuracy of the proposed method through field tests, it was confirmed that the articulated angle could be estimated with an accuracy of 0.1$^\circ$ in an open-sky environment and 0.7$^\circ$ in a mountainous area simulating an elevation angle of 45$^\circ$ where GNSS satellites are blocked.

The incorporation of advanced sensors and machine learning techniques has enabled modern manufacturing enterprises to perform data-driven in-situ quality monitoring based on the sensor data collected in manufacturing processes. However, one critical challenge is that newly presented defect category may manifest as the manufacturing process continues, resulting in monitoring performance deterioration of previously trained machine learning models. Hence, there is an increasing need for empowering machine learning model to learn continually. Among all continual learning methods, memory-based continual learning has the best performance but faces the constraints of data storage capacity. To address this issue, this paper develops a novel pseudo replay-based continual learning by integrating class incremental learning and oversampling-based data generation. Without storing all the data, the developed framework could generate high-quality data representing previous classes to train machine learning model incrementally when new category anomaly occurs. In addition, it could even enhance the monitoring performance since it also effectively improves the data quality. The effectiveness of the proposed framework is validated in an additive manufacturing process, which leverages supervised classification problem for anomaly detection. The experimental results show that the developed method is very promising in detecting novel anomaly while maintaining a good performance on the previous task and brings up more flexibility in model architecture.

Abstract-- Pneumatic soft robots are typically fabricated by molding, a manual fabrication process that requires skilled labor. Additive manufacturing has the potential to break this limitation and speed up the fabrication process but struggles with consistently producing high-quality prints. We propose a low-cost approach to improve the print quality of desktop fused deposition modeling by adding a webcam to the printer to monitor the printing process and detect and correct defects such as holes or gaps. We demonstrate that our approach improves the air-tightness of printed pneumatic actuators without finetuning printing parameters. Our approach presents a new option for robustly fabricating airtight, soft robotic actuators.

Detecting machine malfunctions at an early stage is crucial for reducing interruptions in operational processes within industrial settings. Recently, the deep learning approach has started to be preferred for the detection of failures in machines. Deep learning provides an effective solution in fault detection processes thanks to automatic feature extraction. In this study, a deep learning-based system was designed to analyze the sound signals produced by industrial machines. Acoustic sound signals were converted into Mel spectrograms. For the purpose of classifying spectrogram images, the DenseNet-169 model, a deep learning architecture recognized for its effectiveness in image classification tasks, was used. The model was trained using the transfer learning method on the MIMII dataset including sounds from four types of industrial machines. The results showed that the proposed method reached an accuracy rate varying between 97.17% and 99.87% at different Sound Noise Rate levels.

This paper studies extractable memorization: training data that an adversary can efficiently extract by querying a machine learning model without prior knowledge of the training dataset. We show an adversary can extract gigabytes of training data from open-source language models like Pythia or GPT-Neo, semi-open models like LLaMA or Falcon, and closed models like ChatGPT. Existing techniques from the literature suffice to attack unaligned models; in order to attack the aligned ChatGPT, we develop a new divergence attack that causes the model to diverge from its chatbot-style generations and emit training data at a rate 150x higher than when behaving properly. Our methods show practical attacks can recover far more data than previously thought, and reveal that current alignment techniques do not eliminate memorization.

In this research, we developed a graph-based framework to represent various aspects of optimal thermal management system design, with the aim of rapidly and efficiently identifying optimal design candidates. Initially, the graph-based framework is utilized to generate diverse thermal management system architectures. The dynamics of these system architectures are modeled under various loading conditions, and an open-loop optimal controller is employed to determine each system's optimal performance. These modeled cases constitute the dataset, with the corresponding optimal performance values serving as the labels for the data. In the subsequent step, a Graph Neural Network (GNN) model is trained on 30% of the labeled data to predict the systems' performance, effectively addressing a regression problem. Utilizing this trained model, we estimate the performance values for the remaining 70% of the data, which serves as the test set. In the third step, the predicted performance values are employed to rank the test data, facilitating prioritized evaluation of the design scenarios. Specifically, a small subset of the test data with the highest estimated ranks undergoes evaluation via the open-loop optimal control solver. This targeted approach concentrates on evaluating higher-ranked designs identified by the GNN, replacing the exhaustive search (enumeration-based) of all design cases. The results demonstrate a significant average reduction of over 92% in the number of system dynamic modeling and optimal control analyses required to identify optimal design scenarios.