ABSTRACT Considering data insufficiency in metal additive manufacturing (AM), transfer learning (TL) has been adopted to extract knowledge from source domains (e.g., completed printings) to improve the modeling performance in target domains (e.g., new printings). Current applications use all accessible source data directly in TL with no regard to the similarity between source and target data. This paper proposes a systematic method to find appropriate subsets of source data based on similarities between the source and target datasets for a given set of limited target domain data. Such similarity is characterized by the spatial and model distance metrics. A Pareto frontier-based source data selection method is developed, where the source data located on the Pareto frontier defined by two similarity distance metrics are selected iteratively. The method is integrated into an instance-based TL method (decision tree regression model) and a model-based TL method (fine-tuned artificial neural network). Both models are then tested on several regression tasks in metal AM. Comparison results demonstrate that 1) the source data selection method is general and supports integration with various TL methods and distance metrics, 2) compared with using all source data, the proposed method can find a small subset of source data from the same domain with better TL performance in metal AM regression tasks involving different processes and machines, and 3) when multiple source domains exist, the source data selection method could find the subset from one source domain to obtain comparable or better TL performance than the model constructed using data from all source domains. Keywords: metal additive manufacturing, transfer learning, source data selection, Pareto frontier 1 Introduction Metal additive manufacturing (AM) fabricates parts by depositing metal materials layer by layer with various heat sources, e.g., the laser beam and electric arc. Although metal AM has been adopted in electronics (Pang et al. 2020), automotive (Vasco 2021), aerospace (Blakey-Milner et al. 2021), and other industries, low productivity and unstable quality are two drawbacks that restrict the applications of metal AM. To alleviate the two drawbacks, constructing data-driven models to reveal correlations among processes, structures, and properties has attracted attention in both industry and academia. These models are built based on collected data from experiments or simulations and adopted for process optimization, control, or monitoring to improve the quality of printed parts.

This paper proposes a framework that optimizes the linkage mechanism of the quasi-serial manipulator for target tasks. This process is explained through a case study of 2-degree-of-freedom linkage mechanisms, which significantly affect the workspace of the quasi-serial manipulator. First, a vast quasi-serial mechanism is generated with a workspace satisfying a target task and it converts it into a 3D CAD model. Then, the workspace and required torque performance of each mechanism are evaluated through kinematic and dynamic analysis. A deep learning-based surrogate model is leveraged to efficiently predict mechanisms and performance during the optimization process. After model training, a multi-objective optimization problem is formulated under the mechanical and dynamic conditions of the manipulator. The design goal of the manipulator is to recommend quasi-serial mechanisms with optimized kinematic (workspace) and dynamic (joint torque) performance that satisfies the target task. To investigate the underlying physics from the obtained Pareto solutions, various data mining techniques are performed to extract design rules that can provide practical design guidance. Finally, the manipulator was designed in detail for realization with 3D printed parts, including topology optimization. Also, the task-based optimized manipulator is verified through a payload test. Based on these results, the proposed framework has the potential for other real applications as realized cases and provides a reasonable design plan through the design rule extraction.

Accurately predicting the temperature field in metal additive manufacturing (AM) processes is critical to preventing overheating, adjusting process parameters, and ensuring process stability. While physics-based computational models offer precision, they are often time-consuming and unsuitable for real-time predictions and online control in iterative design scenarios. Conversely, machine learning models rely heavily on high-quality datasets, which can be costly and challenging to obtain within the metal AM domain. Our work addresses this by introducing a physics-informed neural network framework specifically designed for temperature field prediction in metal AM. This framework incorporates a physics-informed input, physics-informed loss function, and a Convolutional Long Short-Term Memory (ConvLSTM) architecture. Utilizing real-time temperature data from the process, our model predicts 2D temperature fields for future timestamps across diverse geometries, deposition patterns, and process parameters. We validate the proposed framework in two scenarios: full-field temperature prediction for a thin wall and 2D temperature field prediction for cylinder and cubic parts, demonstrating errors below 3% and 1%, respectively. Our proposed framework exhibits the flexibility to be applied across diverse scenarios with varying process parameters, geometries, and deposition patterns.

Soft Robots distinguish themselves from traditional robots by embracing flexible kinematics. Because of their recent emergence, there exist numerous uncharted territories, including novel actuators, manufacturing processes, and advanced control methods. This research is centred on the design, fabrication, and control of a pneumatic soft robot. The principal objective is to develop a modular soft robot featuring with multiple segments, each one of three degrees of freedom. This yields to tubular structure with five independent degrees of freedom, enabling motion across three spatial dimensions. Physical construction leverages tin-cured silicone and a wax casting method, refined through iterative processes. 3D-printed PLA moulds, filled with silicone, yield the desired model, while bladder-like structures, are formed within using solidified paraffin wax positive moulds. For control, an empirically fine-tuned open-loop system is adopted. The project culminates in rigorous testing bending ability and weight carrying capacity and possible applications are discussed.

Additive manufacturing (AM) can be considered one of the pillars of the fourth industrial revolution. The industry has the potential to play a major role in innovation processes and in the US and global economy (1). Metal AM is becoming essential in many industries, including healthcare, aerospace, and defense, due to the benefits of lead time reduction, enhanced production efficiency, part consolidation, and design freedom. Laser powder bed fusion (L-PBF) is the most widely used technology for printing metal alloys. The technology uses a high-power laser as an energy source to melt and fuse powders in specific locations to form certain shapes, a recoater then spreads a new layer of powder, and the process repeats until 3D objects are formed. The variability problem is the main obstacle that hinders the reliability of the quality of printed parts and thus the potential for full production. The mechanical properties and dimensional accuracy of printed parts vary depending on the powder and machine used, the scanning strategy, and the printing conditions (2-4).

Foundation models, such as Large Language Models (LLMs), can respond to a wide range of format-free queries without any task-specific data collection or model training, creating various research and application opportunities for the modeling and operation of large-scale power systems. In this paper, we outline how such large foundation model such as GPT-4 are developed, and discuss how they can be leveraged in challenging power and energy system tasks. We first investigate the potential of existing foundation models by validating their performance on four representative tasks across power system domains, including the optimal power flow (OPF), electric vehicle (EV) scheduling, knowledge retrieval for power engineering technical reports, and situation awareness. Our results indicate strong capabilities of such foundation models on boosting the efficiency and reliability of power system operational pipelines. We also provide suggestions and projections on future deployment of foundation models in power system applications.

The one-to-one mapping of control inputs to actuator outputs results in elaborate routing architectures that limit how complex fluidic soft robot behaviours can currently become. Embodied intelligence can be used as a tool to counteract this phenomenon. Control functionality can be embedded directly into actuators by leveraging the characteristics of fluid flow phenomena. Whilst prior soft robotics work has focused exclusively on actuators operating in a state of transient/no flow (constant pressure), or pulsatile/alternating flow, our work begins to explore the possibilities granted by operating in the closed-loop flow recirculation regime. Here we introduce the concept of FlowBots: soft robots that utilise the characteristics of continuous fluid flow to enable the embodiment of complex control functionality directly into the structure of the robot. FlowBots have robust, integrated, no-moving-part control systems, and these architectures enable: monolithic additive manufacturing methods, rapid prototyping, greater sustainability, and an expansive range of applications. Based on three FlowBot examples: a bidirectional actuator, a gripper, and a quadruped swimmer - we demonstrate how the characteristics of flow recirculation contribute to simplifications in fluidic analogue control architectures. We conclude by outlining our design and rapid prototyping methodology to empower others in the field to explore this new, emerging design field, and design their own FlowBots.

Measurement uncertainties, represented by cyber-attacks and data losses, seriously degrade the quality of power system measurements. Fortunately, the powerful generation ability of the denoising diffusion models can enable more precise measurement generation for power system data recovery. However, the controllable data generation and efficient computing methods of denoising diffusion models for deterministic trajectory still need further investigation. To this end, this paper proposes an improved two-stage denoising diffusion model (TSDM) to identify and reconstruct the measurements with various measurement uncertainties. The first stage of the model comprises a classifier-guided conditional anomaly detection component, while the second stage involves diffusion-based measurement imputation component. Moreover, the proposed TSDM adopts precise means and optimal variances to accelerate the diffusion generation process with subsequence sampling. Extensive numerical case studies demonstrate that the proposed TSDM can accurately recover power system measurements despite strong randomness under renewable energy integration and highly nonlinear dynamics under complex cyber-physical contingencies. Additionally, the proposed TSDM has stronger robustness compared to existing reconstruction networks and exhibits lower computational complexity than general denoising diffusion models.

Due to the declining birthrate and aging population, the shortage of labor in the construction industry has become a serious problem, and increasing attention has been paid to automation of construction equipment. We focus on the automatic operation of articulated six-wheel dump trucks at construction sites. For the automatic operation of the dump trucks, it is important to estimate the position and the articulated angle of the dump trucks with high accuracy. In this study, we propose a method for estimating the state of a dump truck by using four global navigation satellite systems (GNSSs) installed on an articulated dump truck and a graph optimization method that utilizes the redundancy of multiple GNSSs. By adding real-time kinematic (RTK)-GNSS constraints and geometric constraints between the four antennas, the proposed method can robustly estimate the position and articulation angle even in environments where GNSS satellites are partially blocked. As a result of evaluating the accuracy of the proposed method through field tests, it was confirmed that the articulated angle could be estimated with an accuracy of 0.1$^\circ$ in an open-sky environment and 0.7$^\circ$ in a mountainous area simulating an elevation angle of 45$^\circ$ where GNSS satellites are blocked.

The incorporation of advanced sensors and machine learning techniques has enabled modern manufacturing enterprises to perform data-driven in-situ quality monitoring based on the sensor data collected in manufacturing processes. However, one critical challenge is that newly presented defect category may manifest as the manufacturing process continues, resulting in monitoring performance deterioration of previously trained machine learning models. Hence, there is an increasing need for empowering machine learning model to learn continually. Among all continual learning methods, memory-based continual learning has the best performance but faces the constraints of data storage capacity. To address this issue, this paper develops a novel pseudo replay-based continual learning by integrating class incremental learning and oversampling-based data generation. Without storing all the data, the developed framework could generate high-quality data representing previous classes to train machine learning model incrementally when new category anomaly occurs. In addition, it could even enhance the monitoring performance since it also effectively improves the data quality. The effectiveness of the proposed framework is validated in an additive manufacturing process, which leverages supervised classification problem for anomaly detection. The experimental results show that the developed method is very promising in detecting novel anomaly while maintaining a good performance on the previous task and brings up more flexibility in model architecture.