Abstract--Machine learning (ML) methods are widely used most informative data points benefiting the downstream tasks in manufacturing applications, which usually require a large and mitigate the impact of low-quality data. We collected realworld amount of training data. However, data collection needs extensive in-situ monitoring data of the same additive manufacturing costs and time investments in the manufacturing system, and process from three different machines, two of which are more data scarcity commonly exists. The proposed method is applied to train an industrial internet of things (IIoT), data-sharing is widely enabled anomaly detection model for those two similar machines, and the among multiple machines with similar functionality to augment entire data pool from all three machines is available for selecting the dataset for building ML models. The results demonstrated that our proposed designed similarly, the distribution mismatch inevitably exists in method outperforms the benchmark methods by only requiring their data due to different working conditions, process parameters, 26% of labeled training samples. In addition, all selected data measurement noise, etc. However, the effective application samples are from machines with similar conditions, while the of ML methods is built upon the assumption that the training data from the different machines are prevented from misleading and testing data are sampled from the same distribution. In this work, we propose an Active Data-sharing (ADs) framework to ensure the quality of the shared data among multiple machines. Low-quality data here refers to data samples collected from machines/processes different from the target one.

We describe DeepMachining, a deep learning-based AI system for online prediction of machining errors of lathe machine operations. We have built and evaluated DeepMachining based on manufacturing data from factories. Specifically, we first pretrain a deep learning model for a given lathe machine's operations to learn the salient features of machining states. Then, we fine-tune the pretrained model to adapt to specific machining tasks. We demonstrate that DeepMachining achieves high prediction accuracy for multiple tasks that involve different workpieces and cutting tools. To the best of our knowledge, this work is one of the first factory experiments using pre-trained deep-learning models to predict machining errors of lathe machines.

We present HiRA-Pro, a novel procedure to align, at high spatio-temporal resolutions, multimodal signals from real-world processes and systems that exhibit diverse transient, nonlinear stochastic dynamics, such as manufacturing machines. It is based on discerning and synchronizing the process signatures of salient kinematic and dynamic events in these disparate signals. HiRA-Pro addresses the challenge of aligning data with sub-millisecond phenomena, where traditional timestamp, external trigger, or clock-based alignment methods fall short. The effectiveness of HiRA-Pro is demonstrated in a smart manufacturing context, where it aligns data from 13+ channels acquired during 3D-printing and milling operations on an Optomec-LENS MTS 500 hybrid machine. The aligned data is then voxelized to generate 0.25 second aligned data chunks that correspond to physical voxels on the produced part. The superiority of HiRA-Pro is further showcased through case studies in additive manufacturing, demonstrating improved machine learning-based predictive performance due to precise multimodal data alignment. Specifically, testing classification accuracies improved by almost 35% with the application of HiRA-Pro, even with limited data, allowing for precise localization of artifacts. The paper also provides a comprehensive discussion on the proposed method, its applications, and comparative qualitative analysis with a few other alignment methods. HiRA-Pro achieves temporal-spatial resolutions of 10-1000 us and 100 um in order to generate datasets that register with physical voxels on the 3D-printed and milled part. These resolutions are at least an order of magnitude finer than the existing alignment methods that employ individual timestamps, statistical correlations, or common clocks, which achieve precision of hundreds of milliseconds.

Load frequency control (LFC) is widely employed in power systems to stabilize frequency fluctuation and guarantee power quality. However, most existing LFC methods rely on accurate power system modeling and usually ignore the nonlinear characteristics of the system, limiting controllers' performance. To solve these problems, this paper proposes a model-free LFC method for nonlinear power systems based on deep deterministic policy gradient (DDPG) framework. The proposed method establishes an emulator network to emulate power system dynamics. After defining the action-value function, the emulator network is applied for control actions evaluation instead of the critic network. Then the actor network controller is effectively optimized by estimating the policy gradient based on zeroth-order optimization (ZOO) and backpropagation algorithm. Simulation results and corresponding comparisons demonstrate the designed controller can generate appropriate control actions and has strong adaptability for nonlinear power systems.

This article introduces an experimental emulation of a novel chunk-based flexible multi-DoF aerial 3D printing framework. The experimental demonstration of the overall autonomy focuses on precise motion planning and task allocation for a UAV, traversing through a series of planned space-filling paths involved in the aerial 3D printing process without physically depositing the overlaying material. The flexible multi-DoF aerial 3D printing is a newly developed framework and has the potential to strategically distribute the envisioned 3D model to be printed into small, manageable chunks suitable for distributed 3D printing. Moreover, by harnessing the dexterous flexibility due to the 6 DoF motion of UAV, the framework enables the provision of integrating the overall autonomy stack, potentially opening up an entirely new frontier in additive manufacturing. However, it's essential to note that the feasibility of this pioneering concept is still in its very early stage of development, which yet needs to be experimentally verified. Towards this direction, experimental emulation serves as the crucial stepping stone, providing a pseudo mockup scenario by virtual material deposition, helping to identify technological gaps from simulation to reality. Experimental emulation results, supported by critical analysis and discussion, lay the foundation for addressing the technological and research challenges to significantly push the boundaries of the state-of-the-art 3D printing mechanism.

Accurate robotic control over interactions with the environment is fundamentally grounded in understanding tactile contacts. In this paper, we introduce MagicTac, a novel high-resolution grid-based tactile sensor. This sensor employs a 3D multi-layer grid-based design, inspired by the Magic Cube structure. This structure can help increase the spatial resolution of MagicTac to perceive external interaction contacts. Moreover, the sensor is produced using the multi-material additive manufacturing technique, which simplifies the manufacturing process while ensuring repeatability of production. Compared to traditional vision-based tactile sensors, it offers the advantages of i) high spatial resolution, ii) significant affordability, and iii) fabrication-friendly construction that requires minimal assembly skills. We evaluated the proposed MagicTac in the tactile reconstruction task using the deformation field and optical flow. Results indicated that MagicTac could capture fine textures and is sensitive to dynamic contact information. Through the grid-based multi-material additive manufacturing technique, the affordability and productivity of MagicTac can be enhanced with a minimum manufacturing cost of 4.76 GBP and a minimum manufacturing time of 24.6 minutes.

Fluidic logic circuitry analogous to its electric counterpart could potentially provide soft robots with machine intelligence due to its supreme adaptability, dexterity, and seamless compatibility using state-of-the-art additive manufacturing processes. However, conventional microfluidic channel based circuitry suffers from limited driving force, while macroscopic pneumatic logic lacks timely responsivity and desirable accuracy. Producing heavy duty, highly responsive and integrated fluidic soft robotic circuitry for control and actuation purposes for biomedical applications has yet to be accomplished in a hydraulic manner. Here, we present a 3D printed hydraulic fluidic half-adder system, composing of three basic hydraulic fluidic logic building blocks: AND, OR, and NOT gates. Furthermore, a hydraulic soft robotic half-adder system is implemented using an XOR operation and modified dual NOT gate system based on an electrical oscillator structure. This half-adder system possesses binary arithmetic capability as a key component of arithmetic logic unit in modern computers. With slight modifications, it can realize the control over three different directions of deformation of a three degree-offreedom soft actuation mechanism solely by changing the states of the two fluidic inputs. This hydraulic fluidic system utilizing a small number of inputs to control multiple distinct outputs, can alter the internal state of the circuit solely based on external inputs, holding significant promises for the development of microfluidics, fluidic logic, and intricate internal systems of untethered soft robots with machine intelligence. Introduction Soft robotics has emerged as a promising avenue for the development of adaptable, bioinspired robotic systems. At the heart of this emerging technology lies the ingenious concept of fluidic logic, which draws inspiration from the complex, yet highly efficient, hydraulic systems found in nature, such as the muscular hydrostats of cephalopods [7, 8] and the hydrostatic skeletons of worms for propulsion [9, 10]. One of the groundbreaking innovations in soft robotics is the integration of fluidic logic, a control mechanism that harnesses the flow of fluids, typically air or liquids, to control the movement and deformation of soft robotic structures in analogous to electric circuits.

Robotic hands are an important tool for replacing humans in handling toxic or radioactive materials. However, these are usually highly expensive, and in many cases, once they are contaminated, they cannot be re-used. Some solutions cope with this challenge by 3D printing parts of a tendon-based hand. However, fabrication requires additional assembly steps. Therefore, a novice user may have difficulties fabricating a hand upon contamination of the previous one. We propose the Print-N-Grip (PNG) hand which is a tendon-based underactuated mechanism able to adapt to the shape of objects. The hand is fabricated through one-shot 3D printing with no additional engineering effort, and can accommodate a number of fingers as desired by the practitioner. Due to its low cost, the PNG hand can easily be detached from a universal base for disposing upon contamination, and replaced by a newly printed one. In addition, the PNG hand is scalable such that one can effortlessly resize the computerized model and print. We present the design of the PNG hand along with experiments to show the capabilities and high durability of the hand.

The emergence of novel the dummy data injection attack (DDIA) poses a severe threat to the secure and stable operation of power systems. These attacks are particularly perilous due to the minimal Euclidean spatial separation between the injected malicious data and legitimate data, rendering their precise detection challenging using conventional distance-based methods. Furthermore, existing research predominantly focuses on various machine learning techniques, often analyzing the temporal data sequences post-attack or relying solely on Euclidean spatial characteristics. Unfortunately, this approach tends to overlook the inherent topological correlations within the non-Euclidean spatial attributes of power grid data, consequently leading to diminished accuracy in attack localization. To address this issue, this study takes a comprehensive approach. Initially, it examines the underlying principles of these new DDIAs on power systems. Here, an intricate mathematical model of the DDIA is designed, accounting for incomplete topological knowledge and alternating current (AC) state estimation from an attacker's perspective. Subsequently, by integrating a priori knowledge of grid topology and considering the temporal correlations within measurement data and the topology-dependent attributes of the power grid, this study introduces temporal and spatial attention matrices. These matrices adaptively capture the spatio-temporal correlations within the attacks. Leveraging gated stacked causal convolution and graph wavelet sparse convolution, the study jointly extracts spatio-temporal DDIA features. Finally, the research proposes a DDIA localization method based on spatio-temporal graph neural networks. The accuracy and effectiveness of the DDIA model are rigorously demonstrated through comprehensive analytical cases.

Progress has been made to innovate printing materials and printing processes, in terms of building blocks, joining mechanisms, forms of control, and transformation methods. Typically, material forms for 3D printing include solid filaments, wires, liquid resins, powders, and sheets (1). These feedstocks are transformed into discrete building units (such as droplets and lines) and placed, deposited, or solidified at designated locations for layer-by-layer manufacturing. However, 3D printing of continuous and flexible tape (with the geometric form in between filaments and sheets) without breaking or transformation remains underexplored and challenging. In the composite manufacturing industry, carbon fiber prepreg tapes are widely used for placement, which is called automated tape placement/laying (ATP/ATL) (3). Such ATP systems generally use heat and pressure to consolidate the composite materials (4, 5). However, ATP/ATL systems are typically mounted with large-scale gantry systems or robotic arms (4, 6-8). Such approaches require high capital investment and complex heavy equipment, which is not easily accessible to general researchers and difficult to integrate with desktop-scale 3D printing technologies.