Goto

Collaborating Authors

 Machinery


3D Cal: An Open-Source Software Library for Calibrating Tactile Sensors

arXiv.org Artificial Intelligence

Tactile sensing plays a key role in enabling dexterous and reliable robotic manipulation, but realizing this capability requires substantial calibration to convert raw sensor readings into physically meaningful quantities. Despite its near-universal necessity, the calibration process remains ad hoc and labor-intensive. Here, we introduce 3D Cal, an open-source library that transforms a low-cost 3D printer into an automated probing device capable of generating large volumes of labeled training data for tactile sensor calibration. We demonstrate the utility of 3D Cal by calibrating two commercially available vision-based tactile sensors, DIGIT and GelSight Mini, to reconstruct high-quality depth maps using the collected data and a custom convolutional neural network. In addition, we perform a data ablation study to determine how much data is needed for accurate calibration, providing practical guidelines for researchers working with these specific sensors, and we benchmark the trained models on previously unseen objects to evaluate calibration accuracy and generalization performance. By automating tactile sensor calibration, 3D Cal can accelerate tactile sensing research, simplify sensor deployment, and promote the practical integration of tactile sensing in robotic platforms.


Physics-Informed Mixture Models and Surrogate Models for Precision Additive Manufacturing

arXiv.org Artificial Intelligence

In this study, we leverage a mixture model learning approach to identify defects in laser-based Additive Manufacturing (AM) processes. By incorporating physics based principles, we also ensure that the model is sensitive to meaningful physical parameter variations. The empirical evaluation was conducted by analyzing real-world data from two AM processes: Directed Energy Deposition and Laser Powder Bed Fusion. In addition, we also studied the performance of the developed framework over public datasets with different alloy type and experimental parameter information. The results show the potential of physics-guided mixture models to examine the underlying physical behavior of an AM system.


Segmentation over Complexity: Evaluating Ensemble and Hybrid Approaches for Anomaly Detection in Industrial Time Series

arXiv.org Artificial Intelligence

Abstract--In this study, we investigate the effectiveness of advanced feature engineering and hybrid model architectures for anomaly detection in a multivariate industrial time series, focusing on a steam turbine system. We evaluate the impact of change point-derived statistical features, clustering-based substructure representations, and hybrid learning strategies on detection performance. Despite their theoretical appeal, these complex approaches consistently underperformed compared to a simple Random Forest + XGBoost ensemble trained on segmented data. The ensemble achieved an AUC-ROC of 0.976, F1-score of 0.41, and 100% early detection within the defined time window. Our findings highlight that, in scenarios with highly imbalanced and temporally uncertain data, model simplicity combined with optimized segmentation can outperform more sophisticated architectures, offering greater robustness, interpretability, and operational utility. In recent years, anomaly detection in time series has become a critical challenge in industrial applications [1].


Defect Mitigation for Robot Arm-based Additive Manufacturing Utilizing Intelligent Control and IOT

arXiv.org Artificial Intelligence

This paper presents an integrated robotic fused deposition modeling additive manufacturing system featuring closed-loop thermal control and intelligent in-situ defect correction using a 6-degree of freedom robotic arm and an Oak-D camera. The robot arm end effector was modified to mount an E3D hotend thermally regulated by an IoT microcontroller, enabling precise temperature control through real-time feedback. Filament extrusion system was synchronized with robotic motion, coordinated via ROS2, ensuring consistent deposition along complex trajectories. A vision system based on OpenCV detects layer-wise defects position, commanding autonomous re-extrusion at identified sites. Experimental validation demonstrated successful defect mitigation in printing operations. The integrated system effectively addresses challenges real-time quality assurance. Inverse kinematics were used for motion planning, while homography transformations corrected camera perspectives for accurate defect localization. The intelligent system successfully mitigated surface anomalies without interrupting the print process. By combining real-time thermal regulation, motion control, and intelligent defect detection & correction, this architecture establishes a scalable and adaptive robotic additive manufacturing framework suitable for aerospace, biomedical, and industrial applications.


Adaptive-twist Soft Finger Mechanism for Grasping by Wrapping

arXiv.org Artificial Intelligence

Abstract--This paper presents a soft robot finger capable of adaptive-twist deformation to grasp objects by wrapping them. For a soft hand to grasp and pick-up one object from densely contained multiple objects, a soft finger requires the adaptive-twist deformation function in both in-plane and out-of-plane directions. The function allows the finger to be inserted deeply into a limited gap among objects. Once inserted, the soft finger requires appropriate control of grasping force normal to contact surface, thereby maintaining the twisted deformation. In this paper, we refer to this type of grasping as grasping by wrapping. T o achieve these two functions by a single actuation source, we propose a variable stiffness mechanism that can adaptively change the stiffness as the pressure is higher . We conduct a finite element analysis (FEA) on the proposed mechanism and determine its design parameter based on the FEA result. Using the developed soft finger, we report basic experimental results and demonstrations on grasping various objects. There is great demand for task automation across industries, especially in the agricultural and food industries, because of constantly shrinking work-age population.


Design of a Bed Rotation Mechanism to Facilitate In-Situ Photogrammetric Reconstruction of Printed Parts

arXiv.org Artificial Intelligence

Additive manufacturing, or 3D printing, is a complex process that creates free-form geometric objects by sequentially placing material to construct an object, usually in a layer-by-layer process. One of the most widely used methods is Fused Deposition Modeling (FDM). FDM is used in many of the consumer-grade polymer 3D printers available today. While consumer grade machines are cheap and plentiful, they lack many of the features desired in a machine used for research purposes and are often closed-source platforms. Commercial-grade models are more expensive and are also usually closed-source platforms that do not offer flexibility for modifications often needed for research. The authors designed and fabricated a machine to be used as a test bed for research in the field of polymer FDM processes. The goal was to create a platform that tightly controls and/or monitors the FDM build parameters so that experiments can be repeated with a known accuracy. The platform offers closed loop position feedback, control of the hot end and bed temperature, and monitoring of environment temperature and humidity. Additionally, the platform is equipped with cameras and a mechanism for in-situ photogrammetry, creating a geometric record of the printing throughout the printing process. Through photogrammetry, backtracking and linking process parameters to observable geometric defects can be achieved. This paper focuses on the design of a novel mechanism for spinning the heated bed to allow for photogrammetric reconstruction of the printed part using a minimal number of cameras, as implemented on this platform.


Magnetic field estimation using Gaussian process regression for interactive wireless power system design

arXiv.org Artificial Intelligence

Wireless power transfer (WPT) with coupled resonators offers a promising solution for the seamless powering of electronic devices. Interactive design approaches that visualize the magnetic field and power transfer efficiency based on system geometry adjustments can facilitate the understanding and exploration of the behavior of these systems for dynamic applications. However, typical electromagnetic field simulation methods, such as the Method of Moments (MoM), require significant computational resources, limiting the rate at which computation can be performed for acceptable interactivity. Furthermore, the system's sensitivity to positional and geometrical changes necessitates a large number of simulations, and structures such as ferromagnetic shields further complicate these simulations. Here, we introduce a machine learning approach using Gaussian Process Regression (GPR), demonstrating for the first time the rapid estimation of the entire magnetic field and power transfer efficiency for near-field coupled systems. To achieve quick and accurate estimation, we develop 3D adaptive grid systems and an active learning strategy to effectively capture the nonlinear interactions between complex system geometries and magnetic fields. By training a regression model, our approach achieves magnetic field computation with sub-second latency and with an average error of less than 6% when validated against independent electromagnetic simulation results.


The Bambu Lab A1 is the best multi-color 3D printer for beginners and it's up to 260 off at Amazon

Popular Science

Gear The Bambu Lab A1 is the best multi-color 3D printer for beginners and it's up to $260 off at Amazon Bambu Lab 3D printers rarely go on-sale, but Amazon has every version of the auto-leveling A1 deeply discounted right now. We may earn revenue from the products available on this page and participate in affiliate programs. Bambu Labs makes some of our very favorite 3D printers on the market, but they rarely go on sale. Even on big shopping holidays, they tend to hover at or around retail prices. Right now, Amazon has one of the company's most popular (and accessible) models on huge discount.


A Scoping Review of Machine Learning Applications in Power System Protection and Disturbance Management

arXiv.org Artificial Intelligence

The integration of renewable and distributed energy resources reshapes modern power systems, challenging conventional protection schemes. This scoping review synthesizes recent literature on machine learning (ML) applications in power system protection and disturbance management, following the PRISMA for Scoping Reviews framework. Based on over 100 publications, three key objectives are addressed: (i) assessing the scope of ML research in protection tasks; (ii) evaluating ML performance across diverse operational scenarios; and (iii) identifying methods suitable for evolving grid conditions. ML models often demonstrate high accuracy on simulated datasets; however, their performance under real-world conditions remains insufficiently validated. The existing literature is fragmented, with inconsistencies in methodological rigor, dataset quality, and evaluation metrics. This lack of standardization hampers the comparability of results and limits the generalizability of findings. To address these challenges, this review introduces a ML-oriented taxonomy for protection tasks, resolves key terminological inconsistencies, and advocates for standardized reporting practices. It further provides guidelines for comprehensive dataset documentation, methodological transparency, and consistent evaluation protocols, aiming to improve reproducibility and enhance the practical relevance of research outcomes. Critical gaps remain, including the scarcity of real-world validation, insufficient robustness testing, and limited consideration of deployment feasibility. Future research should prioritize public benchmark datasets, realistic validation methods, and advanced ML architectures. These steps are essential to move ML-based protection from theoretical promise to practical deployment in increasingly dynamic and decentralized power systems.


M3D-skin: Multi-material 3D-printed Tactile Sensor with Hierarchical Infill Structures for Pressure Sensing

arXiv.org Artificial Intelligence

Tactile sensors have a wide range of applications, from utilization in robotic grippers to human motion measurement. If tactile sensors could be fabricated and integrated more easily, their applicability would further expand. In this study, we propose a tactile sensor-M3D-skin-that can be easily fabricated with high versatility by leveraging the infill patterns of a multi-material fused deposition modeling (FDM) 3D printer as the sensing principle. This method employs conductive and non-conductive flexible filaments to create a hierarchical structure with a specific infill pattern. The flexible hierarchical structure deforms under pressure, leading to a change in electrical resistance, enabling the acquisition of tactile information. We measure the changes in characteristics of the proposed tactile sensor caused by modifications to the hierarchical structure. Additionally, we demonstrate the fabrication and use of a multi-tile sensor. Furthermore, as applications, we implement motion pattern measurement on the sole of a foot, integration with a robotic hand, and tactile-based robotic operations. Through these experiments, we validate the effectiveness of the proposed tactile sensor.