As core thermal power generation equipment, steam turbines incur significant expenses and adverse effects on operation when facing interruptions like downtime, maintenance, and damage. Accurate anomaly detection is the prerequisite for ensuring the safe and stable operation of steam turbines. However, challenges in steam turbine anomaly detection, including inherent anomalies, lack of temporal information analysis, and high-dimensional data complexity, limit the effectiveness of existing methods. To address these challenges, we proposed an Enhanced Long Short-Term Memory Variational Autoencoder using Deep Advanced Features and Gaussian Mixture Model (ELSTMVAE-DAF-GMM) for precise unsupervised anomaly detection in unlabeled datasets. Specifically, LSTMVAE, integrating LSTM with VAE, was used to project high-dimensional time-series data to a low-dimensional phase space. The Deep Autoencoder-Local Outlier Factor (DAE-LOF) sample selection mechanism was used to eliminate inherent anomalies during training, further improving the model's precision and reliability. The novel deep advanced features (DAF) hybridize latent embeddings and reconstruction discrepancies from the LSTMVAE model and provide a more comprehensive data representation within a continuous and structured phase space, significantly enhancing anomaly detection by synergizing temporal dynamics with data pattern variations. These DAF were incorporated into GMM to ensure robust and effective unsupervised anomaly detection. We utilized real operating data from industry steam turbines and conducted both comparison and ablation experiments, demonstrating superior anomaly detection outcomes characterized by high accuracy and minimal false alarm rates compared with existing methods.

Ensuring the quality and reliability of Metal Additive Manufacturing (MAM) components is crucial, especially in the Laser Powder Bed Fusion (L-PBF) process, where melt pool defects such as keyhole, balling, and lack of fusion can significantly compromise structural integrity. This study presents SL-RF+ (Sequentially Learned Random Forest with Enhanced Sampling), a novel Sequential Learning (SL) framework for melt pool defect classification designed to maximize data efficiency and model accuracy in data-scarce environments. SL-RF+ utilizes RF classifier combined with Least Confidence Sampling (LCS) and Sobol sequence-based synthetic sampling to iteratively select the most informative samples to learn from, thereby refining the model's decision boundaries with minimal labeled data. Results show that SL-RF+ outperformed traditional machine learning models across key performance metrics, including accuracy, precision, recall, and F1 score, demonstrating significant robustness in identifying melt pool defects with limited data. This framework efficiently captures complex defect patterns by focusing on high-uncertainty regions in the process parameter space, ultimately achieving superior classification performance without the need for extensive labeled datasets. While this study utilizes pre-existing experimental data, SL-RF+ shows strong potential for real-world applications in pure sequential learning settings, where data is acquired and labeled incrementally, mitigating the high costs and time constraints of sample acquisition.

Though additive manufacturing wouldn't exist for another 40 years, the prolific American sci-fi author Murray Leinster penned a 1945 short story featuring a spookily prescient description of what we now know as 3D printing. As Leinster's hero, Dirk Braddick, races to face an alien invader, he instructs a robotic arm to form, layer by iterative layer, a workshop spaceship. "The plastic constructor worked tirelessly," describes Braddick. "It makes drawings in the air following drawings it scans with photo-cells. But plastic comes out of the end of the drawing arm and hardens as it comes. This thing will start at one end of a ship and build it complete to the other end."

Additive Manufacturing (AM) is transforming the manufacturing sector by enabling efficient production of intricately designed products and small-batch components. However, metal parts produced via AM can include flaws that cause inferior mechanical properties, including reduced fatigue response, yield strength, and fracture toughness. To address this issue, we leverage convolutional neural networks (CNN) to analyze thermal images of printed layers, automatically identifying anomalies that impact these properties. We also investigate various synthetic data generation techniques to address limited and imbalanced AM training data. Our models' defect detection capabilities were assessed using images of Nickel alloy 718 layers produced on a laser powder bed fusion AM machine and synthetic datasets with and without added noise. Our results show significant accuracy improvements with synthetic data, emphasizing the importance of expanding training sets for reliable defect detection. Specifically, Generative Adversarial Networks (GAN)-generated datasets streamlined data preparation by eliminating human intervention while maintaining high performance, thereby enhancing defect detection capabilities. Additionally, our denoising approach effectively improves image quality, ensuring reliable defect detection. Finally, our work integrates these models in the CLoud ADditive MAnufacturing (CLADMA) module, a user-friendly interface, to enhance their accessibility and practicality for AM applications. This integration supports broader adoption and practical implementation of advanced defect detection in AM processes.

Ultrasonic Additive Manufacturing (UAM) employs ultrasonic welding to bond similar or dissimilar metal foils to a substrate, resulting in solid, consolidated metal components. However, certain processing conditions can lead to inter-layer defects, affecting the final product's quality. This study develops a method to monitor in-process quality using deep learning-based convolutional neural networks (CNNs). The CNN models were evaluated on their ability to classify samples with and without embedded thermocouples across five power levels (300W, 600W, 900W, 1200W, 1500W) using thermal images with supervised labeling. Four distinct CNN classification models were created for different scenarios including without (baseline) and with thermocouples, only without thermocouples across power levels, only with thermocouples across power levels, and combined without and with thermocouples across power levels. The models achieved 98.29% accuracy on combined baseline and thermocouple images, 97.10% for baseline images across power levels, 97.43% for thermocouple images, and 97.27% for both types across power levels. The high accuracy, above 97%, demonstrates the system's effectiveness in identifying and classifying conditions within the UAM process, providing a reliable tool for quality assurance and process control in manufacturing environments. Key Words: Machine Learning, Convolution Neural Network, Image Analysis, Ultrasonic Additive Manufacturing, In situ Monitoring, Anomaly Detection 1.0 Introduction Additive manufacturing (AM) refers to a set of computer-controlled techniques that create threedimensional objects by layering materials (Ansari et al., 2022; Saimon et al., 2024). Ultrasonic additive manufacturing (UAM) is a standout solid-state manufacturing method within this group, producing nearly finished metal parts without melting the materials.

Power outages have become increasingly frequent, intense, and prolonged in the US due to climate change, aging electrical grids, and rising energy demand. However, largely due to the absence of granular spatiotemporal outage data, we lack data-driven evidence and analytics-based metrics to quantify power system vulnerability. This limitation has hindered the ability to effectively evaluate and address vulnerability to power outages in US communities. Here, we collected ~179 million power outage records at 15-minute intervals across 3022 US contiguous counties (96.15% of the area) from 2014 to 2023. We developed a power system vulnerability assessment framework based on three dimensions (intensity, frequency, and duration) and applied interpretable machine learning models (XGBoost and SHAP) to compute Power System Vulnerability Index (PSVI) at the county level. Our analysis reveals a consistent increase in power system vulnerability over the past decade. We identified 318 counties across 45 states as hotspots for high power system vulnerability, particularly in the West Coast (California and Washington), the East Coast (Florida and the Northeast area), the Great Lakes megalopolis (Chicago-Detroit metropolitan areas), and the Gulf of Mexico (Texas). Heterogeneity analysis indicates that urban counties, counties with interconnected grids, and states with high solar generation exhibit significantly higher vulnerability. Our results highlight the significance of the proposed PSVI for evaluating the vulnerability of communities to power outages. The findings underscore the widespread and pervasive impact of power outages across the country and offer crucial insights to support infrastructure operators, policymakers, and emergency managers in formulating policies and programs aimed at enhancing the resilience of the US power infrastructure.

The development of intelligent Industrial Internet of Things (IIoT) systems promises to revolutionize operational and maintenance practices, driving improvements in operational efficiency. Anomaly detection within IIoT architectures plays a crucial role in preventive maintenance and spotting irregularities in industrial components. However, due to limited message and processing capacity, traditional Machine Learning (ML) faces challenges in deploying anomaly detection models in resource-constrained environments like LoRaWAN. On the other hand, Federated Learning (FL) solves this problem by enabling distributed model training, addressing privacy concerns, and minimizing data transmission. This study explores using FL for anomaly detection in industrial and civil construction machinery architectures that use IIoT prototypes with LoRaWAN communication. The process leverages an optimized autoencoder neural network structure and compares federated models with centralized ones. Despite uneven data distribution among machine clients, FL demonstrates effectiveness, with a mean F1 score (of 94.77), accuracy (of 92.30), TNR (of 90.65), and TPR (92.93), comparable to centralized models, considering airtime of trainning messages of 52.8 min. Local model evaluations on each machine highlight adaptability. At the same time, the performed analysis identifies message requirements, minimum training hours, and optimal round/epoch configurations for FL in LoRaWAN, guiding future implementations in constrained industrial environments.

The paper evaluates the USV's autonomy through open-water

Muscles of the human body are composed of tiny actuators made up of myosin and actin filaments. They can exert force in various shapes such as curved or flat, under contact forces and deformations from the environment. On the other hand, muscles in musculoskeletal robots so far have faced challenges in generating force in such shapes and environments. To address this issue, we propose Patterned Structure Muscle (PSM), artificial muscles for musculoskeletal robots. PSM utilizes patterned structures with anisotropic characteristics, wire-driven mechanisms, and is made of flexible material Thermoplastic Polyurethane (TPU) using FDM 3D printing. This method enables the creation of various shapes of muscles, such as simple 1 degree-of-freedom (DOF) muscles, Multi-DOF wide area muscles, joint-covering muscles, and branched muscles. We created an upper arm structure using these muscles to demonstrate wide range of motion, lifting heavy objects, and movements through environmental contact. These experiments show that the proposed PSM is capable of operating in various shapes and environments, and is suitable for the muscles of musculoskeletal robots.

Machine-learned surrogate models to accelerate lengthy computer simulations are becoming increasingly important as engineers look to streamline the product design cycle. In many cases, these approaches offer the ability to predict relevant quantities throughout a geometry, but place constraints on the form of the input data. In a world of diverse data types, a preferred approach would not restrict the input to a particular structure. In this paper, we propose Topology-Agnostic Graph U-Net (TAG U-Net), a graph convolutional network that can be trained to input any mesh or graph structure and output a prediction of a target scalar field at each node. The model constructs coarsened versions of each input graph and performs a set of convolution and pooling operations to predict the node-wise outputs on the original graph. By training on a diverse set of shapes, the model can make strong predictions, even for shapes unlike those seen during training. A 3-D additive manufacturing dataset is presented, containing Laser Powder Bed Fusion simulation results for thousands of parts. The model is demonstrated on this dataset, and it performs well, predicting both 2-D and 3-D scalar fields with a median R-squared > 0.85 on test geometries. Code and datasets are available online.