Technology Engineering Man solves ceiling fans' most annoying problem His 3D-printed device finally shows a ceiling fans' speed. Breakthroughs, discoveries, and DIY tips sent six days a week. Anyone who's used an overhead ceiling fan knows it can be a pain to work. Yanking its chain gets the motor running, but there's no easy visual indication of what speed setting the fan is on. The blades can also take a frustratingly long time to reach their full speed.

Luke and Mike Bell's Peregrine 4 achieved the milestone barely a month after it was taken from them. Breakthroughs, discoveries, and DIY tips sent six days a week. A YouTuber and his father have once again reclaimed the Guinness World Record for fastest quadcopter drone . Soaring through the air at an average speed of 408 miles per hour, Luke and Mike Bell's Peregrine 4 highlights the latest intersection between engineering, creativity, and 3D-printing technology. The Bells' achievement arrives barely a month after Australian aerospace engineer Ben Biggs and his Blackbird drone set the now-previous world record at 389 mph.

G-code (Geometric code) or RS-274 is the most widely used computer numerical control (CNC) and 3D printing programming language. G-code provides machine instructions for the movement of the 3D printer, especially for the nozzle, stage, and extrusion of material for extrusion-based additive manufacturing. Currently, there does not exist a large repository of curated CAD models along with their corresponding G-code files for additive manufacturing. To address this issue, we present Slice-100K, a first-of-its-kind dataset of over 100,000 G-code files, along with their tessellated CAD model, LVIS (Large Vocabulary Instance Segmentation) categories, geometric properties, and renderings. We build our dataset from triangulated meshes derived from Objaverse-XL and Thingi10K datasets. We demonstrate the utility of this dataset by finetuning GPT-2 on a subset of the dataset for G-code translation from a legacy G-code format (Sailfish) to a more modern, widely used format (Marlin). Our dataset can be found here. Slice-100K will be the first step in developing a multimodal foundation model for digital manufacturing.

The world's first 3D-printed microscope costs only $60 to build

Mechanical design and manufacturing workflows conventionally begin with conceptual design, followed by the creation of a computer-aided design (CAD) model and fabrication through material-extrusion (MEX) printing. This process requires converting CAD geometry into machine-readable G-code through slicing and path planning. While each step is well established, dependence on CAD modeling remains a major bottleneck: constructing object-specific 3D geometry is slow and poorly suited to rapid prototyping. Even minor design variations typically necessitate manual updates in CAD software, making iteration time-consuming and difficult to scale. To address this limitation, we introduce Image2Gcode, an end-to-end data-driven framework that bypasses the CAD stage and generates printer-ready G-code directly from images and part drawings. Instead of relying on an explicit 3D model, a hand-drawn or captured 2D image serves as the sole input. The framework first extracts slice-wise structural cues from the image and then employs a denoising diffusion probabilistic model (DDPM) over G-code sequences. Through iterative denoising, the model transforms Gaussian noise into executable print-move trajectories with corresponding extrusion parameters, establishing a direct mapping from visual input to native toolpaths. By producing structured G-code directly from 2D imagery, Image2Gcode eliminates the need for CAD or STL intermediates, lowering the entry barrier for additive manufacturing and accelerating the design-to-fabrication cycle. This approach supports on-demand prototyping from simple sketches or visual references and integrates with upstream 2D-to-3D reconstruction modules to enable an automated pipeline from concept to physical artifact. The result is a flexible, computationally efficient framework that advances accessibility in design iteration, repair workflows, and distributed manufacturing.

Part qualification is crucial in additive manufacturing (AM) because it ensures that additively manufactured parts can be consistently produced and reliably used in critical applications. Part qualification aims at verifying that an additively manufactured part meets performance requirements; therefore, predicting the complex stress-strain behaviors of additively manufactured parts is critical. We develop a dynamic time warping (DTW)-transfer learning (TL) framework for additive manufacturing part qualification by transferring knowledge of the stress-strain behaviors of additively manufactured low-cost polymers to metals. Specifically, the framework employs DTW to select a polymer dataset as the source domain that is the most relevant to the target metal dataset. Using a long short-term memory (LSTM) model, four source polymers (i.e., Nylon, PLA, CF-ABS, and Resin) and three target metals (i.e., AlSi10Mg, Ti6Al4V, and carbon steel) that are fabricated by different AM techniques are utilized to demonstrate the effectiveness of the DTW-TL framework. Experimental results show that the DTW-TL framework identifies the closest match between polymers and metals to select one single polymer dataset as the source domain. The DTW-TL model achieves the lowest mean absolute percentage error of 12.41% and highest coefficient of determination of 0.96 when three metals are used as the target domain, respectively, outperforming the vanilla LSTM model without TL as well as the TL model pre-trained on four polymer datasets as the source domain.

Abstract--This article presents a novel coordination and task-planning framework to enable the simultaneous conflict-free collaboration of multiple unmanned aerial vehicles (UA Vs) for aerial 3D printing. The proposed framework formulates an optimization problem that takes a construction mission divided into sub-tasks and a team of autonomous UA Vs, along with limited volume and battery. It generates an optimal mission plan comprising task assignments and scheduling, while accounting for task dependencies arising from the geometric and structural requirements of the 3D design, inter-UA V safety constraints, material usage and total flight time of each UA V. The potential conflicts occurring during the simultaneous operation of the UA Vs are addressed at a segment-level by dynamically selecting the starting time and location of each task to guarantee collision-free parallel execution. An importance prioritization is proposed to accelerate the computation by guiding the solution towards more important tasks. Additionally, a utility maximization formulation is proposed to dynamically determine the optimal number of UA Vs required for a given mission, balancing the trade-off between minimizing makespan and the deployment of excess agents. The proposed framework's effectiveness is evaluated through a Gazebo-based simulation setup, where agents are coordinated by a mission control module allocating the printing tasks based on the generated optimal scheduling plan while remaining within the material and battery constraints of each UA V. A video of the whole mission is available in the following link: https://youtu.be/b4jwhkNPT Note to Practitioners--This framework addresses the critical need for efficiency and safety in planning and scheduling multiple aerial robots for parallel aerial 3D printing. Existing approaches lack safety guarantees for UA Vs during parallel construction. This work tackles these challenges by ensuring safety during parallel operations and effectively managing task dependencies.

Predictive maintenance in manufacturing environments presents a challenging optimization problem characterized by extreme cost asymmetry, where missed failures incur costs roughly fifty times higher than false alarms. Conventional machine learning approaches typically optimize statistical accuracy metrics that do not reflect this operational reality and cannot reliably distinguish causal relationships from spurious correlations. This study evaluates eight predictive models, ranging from baseline statistical approaches to formal causal inference methods, on a dataset of 10,000 CNC machines with a 3.3 percent failure prevalence. The formal causal inference model (L5) achieved estimated annual cost savings of 1.16 million USD (a 70.2 percent reduction), outperforming the best correlation-based decision tree model (L3) by approximately 80,000 USD per year. The causal model matched the highest observed recall (87.9 percent) while reducing false alarms by 97 percent (from 165 to 5) and attained a precision of 92.1 percent, with a train-test performance gap of only 2.6 percentage points. These results indicate that causal AI methods, when combined with domain knowledge, can yield superior financial outcomes and more interpretable predictions compared to correlation-based approaches in predictive maintenance applications.

Technology Engineering How does 3D printing work? Rapid prototyping is a relatively simple process that can be scaled up or down. Breakthroughs, discoveries, and DIY tips sent every weekday. Since 3D printers debuted in the 1980s, the devices have been used to build meat, chocolate, human organs, clothing, cars, and houses . It's more mainstream than ever, and you can buy a machine for less than $200.

Existing curved-layer-based process planning methods for multi-axis manufacturing address collisions only indirectly and generate toolpaths in a post-processing step, leaving toolpath geometry uncontrolled during optimization. We present an implicit neural field-based framework for multi-axis process planning that overcomes these limitations by embedding both layer generation and toolpath design within a single differentiable pipeline. Using sinusoidally activated neural networks to represent layers and toolpaths as implicit fields, our method enables direct evaluation of field values and derivatives at any spatial point, thereby allowing explicit collision avoidance and joint optimization of manufacturing layers and toolpaths. We further investigate how network hyperparameters and objective definitions influence singularity behavior and topology transitions, offering built-in mechanisms for regularization and stability control. The proposed approach is demonstrated on examples in both additive and subtractive manufacturing, validating its generality and effectiveness.