working condition
Syn-Diag: An LLM-based Synergistic Framework for Generalizable Few-shot Fault Diagnosis on the Edge
Jia, Zijun, Liang, Shuang, Yu, Jinsong
Industrial fault diagnosis faces the dual challenges of data scarcity and the difficulty of deploying large AI models in resource-constrained environments. This paper introduces Syn-Diag, a novel cloud-edge synergistic framework that leverages Large Language Models to overcome these limitations in few-shot fault diagnosis. Syn-Diag is built on a three-tiered mechanism: 1) Visual-Semantic Synergy, which aligns signal features with the LLM's semantic space through cross-modal pre-training; 2) Content-Aware Reasoning, which dynamically constructs contextual prompts to enhance diagnostic accuracy with limited samples; and 3) Cloud-Edge Synergy, which uses knowledge distillation to create a lightweight, efficient edge model capable of online updates via a shared decision space. Extensive experiments on six datasets covering different CWRU and SEU working conditions show that Syn-Diag significantly outperforms existing methods, especially in 1-shot and cross-condition scenarios. The edge model achieves performance comparable to the cloud version while reducing model size by 83% and latency by 50%, offering a practical, robust, and deployable paradigm for modern intelligent diagnostics.
Hundreds of Google AI Workers Were Fired Amid Fight Over Working Conditions
Over 200 contractors who work on improving Google's AI products, including Gemini and AI Overviews, have been laid off, sources say. Workers enter a building on the Google headquarters campus on July 23, 2025, in Mountain View, California. More than 200 contractors who worked on evaluating and improving Google's AI products have been laid off without warning in at least two rounds of layoffs last month. The move comes amid an ongoing fight over pay and working conditions, according to workers who spoke to WIRED. In the past few years, Google has outsourced its AI rating work--which includes evaluating, editing, or rewriting the Gemini chatbot's response to make it sound more human and "intelligent"--to thousands of contractors employed by Hitachi-owned GlobalLogic and other outsourcing companies.
Rethinking the Role of Operating Conditions for Learning-based Multi-condition Fault Diagnosis
Han, Pengyu, Liu, Zeyi, Chen, Shijin, Zou, Dongliang, He, Xiao
Multi-condition fault diagnosis is prevalent in industrial systems and presents substantial challenges for conventional diagnostic approaches. The discrepancy in data distributions across different operating conditions degrades model performance when a model trained under one condition is applied to others. With the recent advancements in deep learning, transfer learning has been introduced to the fault diagnosis field as a paradigm for addressing multi-condition fault diagnosis. Among these methods, domain generalization approaches can handle complex scenarios by extracting condition-invariant fault features. Although many studies have considered fault diagnosis in specific multi-condition scenarios, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. However, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. When operating conditions have a significant impact on fault features, directly applying domain generalization methods may lead the model to learn condition-specific information, thereby reducing its overall generalization ability. This paper investigates the performance of existing end-to-end domain generalization methods under varying conditions, specifically in variable-speed and variable-load scenarios, using multiple experiments on a real-world gearbox. Additionally, a two-stage diagnostic framework is proposed, aiming to improve fault diagnosis performance under scenarios with significant operating condition impacts. By incorporating a domain-generalized encoder with a retraining strategy, the framework is able to extract condition-invariant fault features while simultaneously alleviating potential overfitting to the source domain. Several experiments on a real-world gearbox dataset are conducted to validate the effectiveness of the proposed approach.
Meta-Learning and Knowledge Discovery based Physics-Informed Neural Network for Remaining Useful Life Prediction
Wang, Yu, Liu, Shujie, Lv, Shuai, Liu, Gengshuo
Predicting the remaining useful life (RUL) of rotating machinery is critical for industrial safety and maintenance, but existing methods struggle with scarce target-domain data and unclear degradation dynamics. We propose a Meta-Learning and Knowledge Discovery-based Physics-Informed Neural Network (MKDPINN) to address these challenges. The method first maps noisy sensor data to a low-dimensional hidden state space via a Hidden State Mapper (HSM). A Physics-Guided Regulator (PGR) then learns unknown nonlinear PDEs governing degradation evolution, embedding these physical constraints into the PINN framework. This integrates data-driven and physics-based approaches. The framework uses meta-learning, optimizing across source-domain meta-tasks to enable few-shot adaptation to new target tasks. Experiments on industrial data and the C-MAPSS benchmark show MKDPINN outperforms baselines in generalization and accuracy, proving its effectiveness for RUL prediction under data scarcity
Integrating Frequency Guidance into Multi-source Domain Generalization for Bearing Fault Diagnosis
Tu, Xiaotong, Ma, Chenyu, Wu, Qingyao, Liu, Yinhao, Zhang, Hongyang
Recent generalizable fault diagnosis researches have effectively tackled the distributional shift between unseen working conditions. Most of them mainly focus on learning domain-invariant representation through feature-level methods. However, the increasing numbers of unseen domains may lead to domain-invariant features contain instance-level spurious correlations, which impact the previous models' generalizable ability. To address the limitations, we propose the Fourier-based Augmentation Reconstruction Network, namely FARNet.The methods are motivated by the observation that the Fourier phase component and amplitude component preserve different semantic information of the signals, which can be employed in domain augmentation techniques. The network comprises an amplitude spectrum sub-network and a phase spectrum sub-network, sequentially reducing the discrepancy between the source and target domains. To construct a more robust generalized model, we employ a multi-source domain data augmentation strategy in the frequency domain. Specifically, a Frequency-Spatial Interaction Module (FSIM) is introduced to handle global information and local spatial features, promoting representation learning between the two sub-networks. To refine the decision boundary of our model output compared to conventional triplet loss, we propose a manifold triplet loss to contribute to generalization. Through extensive experiments on the CWRU and SJTU datasets, FARNet demonstrates effective performance and achieves superior results compared to current cross-domain approaches on the benchmarks.
Interpretable Recognition of Fused Magnesium Furnace Working Conditions with Deep Convolutional Stochastic Configuration Networks
Weitao, Li, Xinru, Zhang, Dianhui, Wang, Qianqian, Tong, Tianyou, Chai
To address the issues of a weak generalization capability and interpretability in working condition recognition model of a fused magnesium furnace, this paper proposes an interpretable working condition recognition method based on deep convolutional stochastic configuration networks (DCSCNs). Firstly, a supervised learning mechanism is employed to generate physically meaningful Gaussian differential convolution kernels. An incremental method is utilized to construct a DCSCNs model, ensuring the convergence of recognition errors in a hierarchical manner and avoiding the iterative optimization process of convolutional kernel parameters using the widely used backpropagation algorithm. The independent coefficient of channel feature maps is defined to obtain the visualization results of feature class activation maps for the fused magnesium furnace. A joint reward function is constructed based on the recognition accuracy, the interpretable trustworthiness evaluation metrics, and the model parameter quantity. Reinforcement learning (RL) is applied to adaptively prune the convolutional kernels of the DCSCNs model, aiming to build a compact, highly performed and interpretable network. The experimental results demonstrate that the proposed method outperforms the other deep learning approaches in terms of recognition accuracy and interpretability.
Leveraging Auxiliary Task Relevance for Enhanced Bearing Fault Diagnosis through Curriculum Meta-learning
Wang, Jinze, Jin, Jiong, Zhang, Tiehua, Chai, Boon Xian, Di Pietro, Adriano, Georgakopoulos, Dimitrios
The accurate diagnosis of machine breakdowns is crucial for maintaining operational safety in smart manufacturing. Despite the promise shown by deep learning in automating fault identification, the scarcity of labeled training data, particularly for equipment failure instances, poses a significant challenge. This limitation hampers the development of robust classification models. Existing methods like model-agnostic meta-learning (MAML) do not adequately address variable working conditions, affecting knowledge transfer. To address these challenges, a Related Task Aware Curriculum Meta-learning (RT-ACM) enhanced fault diagnosis framework is proposed in this paper, inspired by human cognitive learning processes. RT-ACM improves training by considering the relevance of auxiliary sensor working conditions, adhering to the principle of ``paying more attention to more relevant knowledge", and focusing on ``easier first, harder later" curriculum sampling. This approach aids the meta-learner in achieving a superior convergence state. Extensive experiments on two real-world datasets demonstrate the superiority of RT-ACM framework.
BearLLM: A Prior Knowledge-Enhanced Bearing Health Management Framework with Unified Vibration Signal Representation
Peng, Haotian, Liu, Jiawei, Du, Jinsong, Gao, Jie, Wang, Wei
We propose a bearing health management framework leveraging large language models (BearLLM), a novel multimodal model that unifies multiple bearing-related tasks by processing user prompts and vibration signals. Specifically, we introduce a prior knowledge-enhanced unified vibration signal representation to handle various working conditions across multiple datasets. This involves adaptively sampling the vibration signals based on the sampling rate of the sensor, incorporating the frequency domain to unify input dimensions, and using a fault-free reference signal as an auxiliary input. To extract features from vibration signals, we first train a fault classification network, then convert and align the extracted features into word embedding, and finally concatenate these with text embedding as input to an LLM. To evaluate the performance of the proposed method, we constructed the first large-scale multimodal bearing health management (MBHM) dataset, including paired vibration signals and textual descriptions. With our unified vibration signal representation, BearLLM using one set of pre-trained weights achieves state-of-the-art performance on nine publicly available fault diagnosis benchmarks, outperforming specific methods designed for individual datasets. We provide a dataset, our model, and code to inspire future research on building more capable industrial multimodal models (https://github.com/hatton613/BearLLM).
Federated Meta-Learning for Few-Shot Fault Diagnosis with Representation Encoding
Cui, Jixuan, Li, Jun, Mei, Zhen, Wei, Kang, Wei, Sha, Ding, Ming, Chen, Wen, Guo, Song
Deep learning-based fault diagnosis (FD) approaches require a large amount of training data, which are difficult to obtain since they are located across different entities. Federated learning (FL) enables multiple clients to collaboratively train a shared model with data privacy guaranteed. However, the domain discrepancy and data scarcity problems among clients deteriorate the performance of the global FL model. To tackle these issues, we propose a novel framework called representation encoding-based federated meta-learning (REFML) for few-shot FD. First, a novel training strategy based on representation encoding and meta-learning is developed. It harnesses the inherent heterogeneity among training clients, effectively transforming it into an advantage for out-of-distribution generalization on unseen working conditions or equipment types. Additionally, an adaptive interpolation method that calculates the optimal combination of local and global models as the initialization of local training is proposed. This helps to further utilize local information to mitigate the negative effects of domain discrepancy. As a result, high diagnostic accuracy can be achieved on unseen working conditions or equipment types with limited training data. Compared with the state-of-the-art methods, such as FedProx, the proposed REFML framework achieves an increase in accuracy by 2.17%-6.50% when tested on unseen working conditions of the same equipment type and 13.44%-18.33% when tested on totally unseen equipment types, respectively.
The future of manufacturing work with technology
In the figure above, we've plotted the order that manufacturers expect to introduce the tools (x-axis) against the expected and relative importance of the tools in 2030 (y-axis). The relative value for money is represented by the size of the tool's bubble on the chart. The three groupings of tools based on their nature are also visible in this chart, showing relative differences in expected time of introduction and importance, which have been enlarged to highlight differences in this chart. Many of these production tools can play a vital role in making work life safer and reducing work related accidents to a bare minimum, as discussed earlier. For example, augmenter tools such as exoskeletons can help employees by adding motoric strength to help them to get around safely and independently, as well as assisting them to perform hazardous jobs with fewer potential injuries. Today, powered exoskeleton suits are becoming a reality and there are many commercial and experimental exosuits now operating globally.