Shorter product life cycles and increasing individualization of production leads to an increased reconfiguration demand in the domain of industrial automation systems, which will be dominated by cyber-physical production systems in the future. In constantly changing systems, however, not all configuration alternatives of the almost infinite state space are fully understood. Thus, certain configurations can lead to process instability, a reduction in quality or machine failures. Therefore, this paper presents an approach that enhances an intelligent Digital Twin with a self-organized reconfiguration management based on adaptive process models in order to find optimized configurations more comprehensively.

Reconfiguration demand is increasing due to frequent requirement changes for manufacturing systems. Recent approaches aim at investigating feasible configuration alternatives from which they select the optimal one. This relies on processes whose behavior is not reliant on e.g. the production sequence. However, when machine learning is used, components' behavior depends on the process' specifics, requiring additional concepts to successfully conduct reconfiguration management. Therefore, we propose the enhancement of the comprehensive reconfiguration management with transfer learning. This provides the ability to assess the machine learning dependent behavior of the different CPPS configurations with reduced effort and further assists the recommissioning of the chosen one. A real cyber-physical production system from the discrete manufacturing domain is utilized to demonstrate the aforementioned proposal.