Learning reliably safe autonomous control is one of the core problems in trustworthy autonomy. However, training a controller that can be formally verified to be safe remains a major challenge. We introduce a novel approach for learning verified safe control policies in nonlinear neural dynamical systems while maximizing overall performance. Our approach aims to achieve safety in the sense of finite-horizon reachability proofs, and is comprised of three key parts. The first is a novel curriculum learning scheme that iteratively increases the verified safe horizon.

Safe control of neural network dynamic models (NNDMs) is important to robotics and many applications. However, it remains challenging to compute an optimal safe control in real time for NNDM. To enable real-time computation, we propose to use a sound approximation of the NNDM in the control synthesis. In particular, we propose Bernstein over-approximated neural dynamics (BOND) based on the Bernstein polynomial over-approximation (BPO) of ReLU activation functions in NNDM. To mitigate the errors introduced by the approximation and to ensure persistent feasibility of the safe control problems, we synthesize a worst-case safety index using the most unsafe approximated state within the BPO relaxation of NNDM offline. For the online real-time optimization, we formulate the first-order Taylor approximation of the nonlinear worst-case safety constraint as an additional linear layer of NNDM with the l2 bounded bias term for the higher-order remainder. Comprehensive experiments with different neural dynamics and safety constraints show that with safety guaranteed, our NNDMs with sound approximation are 10-100 times faster than the safe control baseline that uses mixed integer programming (MIP), validating the effectiveness of the worst-case safety index and scalability of the proposed BOND in real-time large-scale settings. The code is available at https://github.com/intelligent-control-lab/BOND.