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Automatic Feature Recognition and Dimensional Attributes Extraction From CAD Models for Hybrid Additive-Subtractive Manufacturing

arXiv.org Artificial Intelligence

The integration of Computer-Aided Design (CAD), Computer-Aided Process Planning (CAPP), and Computer-Aided Manufacturing (CAM) plays a crucial role in modern manufacturing, facilitating seamless transitions from digital designs to physical products. However, a significant challenge within this integration is the Automatic Feature Recognition (AFR) of CAD models, especially in the context of hybrid manufacturing that combines subtractive and additive manufacturing processes. Traditional AFR methods, focused mainly on the identification of subtractive (machined) features including holes, fillets, chamfers, pockets, and slots, fail to recognize features pertinent to additive manufacturing. Furthermore, the traditional methods fall short in accurately extracting geometric dimensions and orientations, which are also key factors for effective manufacturing process planning. This paper presents a novel approach for creating a synthetic CAD dataset that encompasses features relevant to both additive and subtractive machining through Python Open Cascade. The Hierarchical Graph Convolutional Neural Network (HGCNN) model is implemented to accurately identify the composite additive-subtractive features within the synthetic CAD dataset. The key novelty and contribution of the proposed methodology lie in its ability to recognize a wide range of manufacturing features, and precisely extracting their dimensions, orientations, and stock sizes. The proposed model demonstrates remarkable feature recognition accuracy exceeding 97% and a dimension extraction accuracy of 100% for identified features. Therefore, the proposed methodology enhances the integration of CAD, CAPP, and CAM within hybrid manufacturing by providing precise feature recognition and dimension extraction. It facilitates improved manufacturing process planning, by enabling more informed decision-making.


Geometry Based Machining Feature Retrieval with Inductive Transfer Learning

arXiv.org Artificial Intelligence

Manufacturing industries have widely adopted the reuse of machine parts as a method to reduce costs and as a sustainable manufacturing practice. Identification of reusable features from the design of the parts and finding their similar features from the database is an important part of this process. In this project, with the help of fully convolutional geometric features, we are able to extract and learn the high level semantic features from CAD models with inductive transfer learning. The extracted features are then compared with that of other CAD models from the database using Frobenius norm and identical features are retrieved. Later we passed the extracted features to a deep convolutional neural network with a spatial pyramid pooling layer and the performance of the feature retrieval increased significantly. It was evident from the results that the model could effectively capture the geometrical elements from machining features.


Explainable Artificial Intelligence for Manufacturing Cost Estimation and Machining Feature Visualization

arXiv.org Artificial Intelligence

Studies on manufacturing cost prediction based on deep learning have begun in recent years, but the cost prediction rationale cannot be explained because the models are still used as a black box. This study aims to propose a manufacturing cost prediction process for 3D computer-aided design (CAD) models using explainable artificial intelligence. The proposed process can visualize the machining features of the 3D CAD model that are influencing the increase in manufacturing costs. The proposed process consists of (1) data collection and pre-processing, (2) 3D deep learning architecture exploration, and (3) visualization to explain the prediction results. The proposed deep learning model shows high predictability of manufacturing cost for the computer numerical control (CNC) machined parts. In particular, using 3D gradient-weighted class activation mapping proves that the proposed model not only can detect the CNC machining features but also can differentiate the machining difficulty for the same feature. Using the proposed process, we can provide a design guidance to engineering designers in reducing manufacturing costs during the conceptual design phase. We can also provide real-time quotations and redesign proposals to online manufacturing platform customers.


Challenges in Semantics for Computer-Aided Designs

AAAI Conferences

This paper presents a brief summary of a number of different approaches to the semantic representation and automated interpretation of engineering data. In this context, engineering data is represented as Computer-Aided Design (CAD) files, 3D models or assemblies. Representing and reasoning about these objects is a highly interdisciplinary problem, requiring techniques that can handle the complex interactions and data types that occur in the engineering domain. This paper presents several examples, taken from different problem areas that have occupied engineering and computer science researchers over the past 15 years. Many of the issues raised by these problems remain open, and the experience of past efforts can serve to identify fertile opportunities for investigation today.


An approach to identify design and manufacturing features from a data exchanged part model

#artificialintelligence

Due to the large variety of CAD systems in the market, data exchange between different CAD systems is indispensable. Currently, data exchange standards such as STEP and IGES, etc. provide a unique approach for interfacing among different CAD platforms. Once the feature-based CAD model created in one CAD system is input into another via data exchange standards, many of the original features and the feature-related information may not exist any longer. The identification of the design features and their further decomposition into machining features for the downstream activities from a data exchanged part model is a bottleneck in integrated product and process design and development. In this paper, the feature panorama is succinctly articulated from the viewpoint of product design and manufacturing.