Graph neural networks (GNN) have emerged as a promising machine learning method for microstructure simulations such as grain growth. However, accurate modeling of realistic grain boundary networks requires large simulation cells, which GNN has difficulty scaling up to. To alleviate the computational costs and memory footprint of GNN, we propose a hybrid architecture combining a convolutional neural network (CNN) based bijective autoencoder to compress the spatial dimensions, and a GNN that evolves the microstructure in the latent space of reduced spatial sizes. Our results demonstrate that the new design significantly reduces computational costs with using fewer message passing layer (from 12 down to 3) compared with GNN alone. The reduction in computational cost becomes more pronounced as the spatial size increases, indicating strong computational scalability. For the largest mesh evaluated (160^3), our method reduces memory usage and runtime in inference by 117x and 115x, respectively, compared with GNN-only baseline. More importantly, it shows higher accuracy and stronger spatiotemporal capability than the GNN-only baseline, especially in long-term testing. Such combination of scalability and accuracy is essential for simulating realistic material microstructures over extended time scales. The improvements can be attributed to the bijective autoencoder's ability to compress information losslessly from spatial domain into a high dimensional feature space, thereby producing more expressive latent features for the GNN to learn from, while also contributing its own spatiotemporal modeling capability. The training was optimized to learn from the stochastic Potts Monte Carlo method. Our findings provide a highly scalable approach for simulating grain growth.

Grain Growth strongly influences the mechanical behavior of materials, making its prediction a key objective in microstructural engineering. In this study, several deep learning approaches were evaluated, including recurrent neural networks (RNN), long short-term memory (LSTM), temporal convolutional networks (TCN), and transformers, to forecast grain size distributions during grain growth. Unlike full-field simulations, which are computationally demanding, the present work relies on mean-field statistical descriptors extracted from high-fidelity simulations. A dataset of 120 grain growth sequences was processed into normalized grain size distributions as a function of time. The models were trained to predict future distributions from a short temporal history using a recursive forecasting strategy. Among the tested models, the LSTM network achieved the highest accuracy (above 90\%) and the most stable performance, maintaining physically consistent predictions over extended horizons while reducing computation time from about 20 minutes per sequence to only a few seconds, whereas the other architectures tended to diverge when forecasting further in time. These results highlight the potential of low-dimensional descriptors and LSTM-based forecasting for efficient and accurate microstructure prediction, with direct implications for digital twin development and process optimization.

Microstructural evolution, particularly grain growth, plays a critical role in shaping the physical, optical, and electronic properties of materials. Traditional phase-field modeling accurately simulates these phenomena but is computationally intensive, especially for large systems and fine spatial resolutions. While machine learning approaches have been employed to accelerate simulations, they often struggle with resolution dependence and generalization across different grain scales. This study introduces a novel approach utilizing Fourier Neural Operator (FNO) to achieve resolution-invariant modeling of microstructure evolution in multi-grain systems. FNO operates in the Fourier space and can inherently handle varying resolutions by learning mappings between function spaces. By integrating FNO with the phase field method, we developed a surrogate model that significantly reduces computational costs while maintaining high accuracy across different spatial scales. We generated a comprehensive dataset from phase-field simulations using the Fan Chen model, capturing grain evolution over time. Data preparation involved creating input-output pairs with a time shift, allowing the model to predict future microstructures based on current and past states. The FNO-based neural network was trained using sequences of microstructures and demonstrated remarkable accuracy in predicting long-term evolution, even for unseen configurations and higher-resolution grids not encountered during training.

Recent developments in graph neural networks show promise for predicting the occurrence of abnormal grain growth, which has been a particularly challenging area of research due to its apparent stochastic nature. In this study, we generate a large dataset of Monte Carlo simulations of abnormal grain growth. We train simple graph convolution networks to predict which initial microstructures will exhibit abnormal grain growth, and compare the results to a standard computer vision approach for the same task. The graph neural network outperformed the computer vision method and achieved 73% prediction accuracy and fewer false positives. It also provided some physical insight into feature importance and the relevant length scale required to maximize predictive performance. Analysis of the uncertainty in the Monte Carlo simulations provides additional insights for ongoing work in this area.