Defect detection in fabrics is critical for quality control, yet existing methods often struggle with complex backgrounds and shape-specific defects. In this paper, we propose an improved fabric defect detection model based on YOLOv11. To enhance the detection of strip defects, we introduce a Strip Perception Module (SPM) that improves feature capture through multi-scale convolution. We further enhance the spatial pyramid pooling fast (SPPF) by integrating a squeeze-and-excitation mechanism, resulting in the SE-SPPF module, which better integrates spatial and channel information for more effective defect feature extraction. Additionally, we propose a novel focal enhanced complete intersection over union (FECIoU) metric with adaptive weights, addressing scale differences and class imbalance by adjusting the weights of hard-to-detect instances through focal loss. Experimental results demonstrate that our model achieves a 0.8-8.1% improvement in mean average precision (mAP) on the Tianchi dataset and a 1.6-13.2% improvement on our custom dataset, outperforming other state-of-the-art methods.

In this study, we propose a novel motif-based approach for unsupervised textile anomaly detection that combines the benefits of traditional convolutional neural networks with those of an unsupervised learning paradigm. It consists of five main steps: preprocessing, automatic pattern period extraction, patch extraction, features selection and anomaly detection. This proposed approach uses a new dynamic and heuristic method for feature selection which avoids the drawbacks of initialization of the number of filters (neurons) and their weights, and those of the backpropagation mechanism such as the vanishing gradients, which are common practice in the state-of-the-art methods. The design and training of the network are performed in a dynamic and input domain-based manner and, thus, no ad-hoc configurations are required. Before building the model, only the number of layers and the stride are defined. We do not initialize the weights randomly nor do we define the filter size or number of filters as conventionally done in CNN-based approaches. This reduces effort and time spent on hyperparameter initialization and fine-tuning. Only one defect-free sample is required for training and no further labeled data is needed. The trained network is then used to detect anomalies on defective fabric samples. We demonstrate the effectiveness of our approach on the Patterned Fabrics benchmark dataset. Our algorithm yields reliable and competitive results (on recall, precision, accuracy and f1- measure) compared to state-of-the-art unsupervised approaches, in less time, with efficient training in a single epoch and a lower computational cost.

Fabric defect segmentation is integral to textile quality control. Despite this, the scarcity of high-quality annotated data and the diversity of fabric defects present significant challenges to the application of deep learning in this field. These factors limit the generalization and segmentation performance of existing models, impeding their ability to handle the complexity of diverse fabric types and defects. To overcome these obstacles, this study introduces an innovative method to infuse specialized knowledge of fabric defects into the Segment Anything Model (SAM), a large-scale visual model. By introducing and training a unique set of fabric defect-related parameters, this approach seamlessly integrates domain-specific knowledge into SAM without the need for extensive modifications to the pre-existing model parameters. The revamped SAM model leverages generalized image understanding learned from large-scale natural image datasets while incorporating fabric defect-specific knowledge, ensuring its proficiency in fabric defect segmentation tasks. The experimental results reveal a significant improvement in the model's segmentation performance, attributable to this novel amalgamation of generic and fabric-specific knowledge. When benchmarking against popular existing segmentation models across three datasets, our proposed model demonstrates a substantial leap in performance. Its impressive results in cross-dataset comparisons and few-shot learning experiments further demonstrate its potential for practical applications in textile quality control.

This paper introduces a new type of system for fabric defect detection with the tactile inspection system. Different from existed visual inspection systems, the proposed system implements a vision-based tactile sensor. The tactile sensor, which mainly consists of a camera, four LEDs, and an elastic sensing layer, captures detailed information about fabric surface structure and ignores the color and pattern. Thus, the ambiguity between a defect and image background related to fabric color and pattern is avoided. To utilize the tactile sensor for fabric inspection, we employ intensity adjustment for image preprocessing, Residual Network with ensemble learning for detecting defects, and uniformity measurement for selecting ideal dataset for model training. An experiment is conducted to verify the performance of the proposed tactile system. The experimental results have demonstrated the feasibility of the proposed system, which performs well in detecting structural defects for various types of fabrics. In addition, the system does not require external light sources, which skips the process of setting up and tuning a lighting environment.