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AnomalyCoT: AMulti-Scenario Chain-of-Thought Dataset for Multimodal Large Language Models

Neural Information Processing Systems

Industrial Anomaly Detection (IAD) is an indispensable quality control technology in modern production processes. Recently, on account of the outstanding visual comprehension and cross-domain knowledge transfer capabilities of Multimodal Large Language Models (MLLMs), existing studies have explored the application of MLLMs in the IAD domain and established some multimodal IAD datasets. However, although the latest datasets contain various fundamental IAD tasks, they formulate tasks in a general question-and-answer format lacking a rigorous reasoning process, and they are relatively limited in the diversity of scenarios, which restricts their reliability in practical applications. In this paper, we propose AnomalyCoT, a multimodal Chain-of-Thought (CoT) dataset for multi-scenario IAD tasks. It consists of 37,565 IAD samples with the CoT data and is defined by challenging composite IAD tasks. Meanwhile, the CoT data for each sample provides precise coordinates of anomaly regions, thereby improving visual comprehension of defects across different types. AnomalyCoT is constructed through a systematic pipeline and involves multiple manual operations. Based on AnomalyCoT, we conducted a comprehensive evaluation of various mainstream MLLMs and fine-tuned representative models in different ways. The final results show that Gemini-2.0flash


Normal-Abnormal Guided Generalist Anomaly Detection

Neural Information Processing Systems

Generalist Anomaly Detection (GAD) aims to train a unified model on an original domain that can detect anomalies in new target domains. Previous GAD methods primarily use only normal samples as references, overlooking the valuable information contained in anomalous samples that are often available in real-world scenarios. To address this limitation, we propose a more practical approach: normal-abnormalguided generalist anomaly detection, which leverages both normal and anomalous samples as references to guide anomaly detection across diverse domains. We introduce the Normal-Abnormal Generalist Learning (NAGL) framework, consisting of two key components: Residual Mining (RM) and Anomaly Feature Learning (AFL). RM extracts abnormal patterns from normal-abnormal reference residuals to establish transferable anomaly representations, while AFL adaptively learns anomaly features in query images through residual mapping to identify instance-aware anomalies.


Normal-Abnormal Guided Generalist Anomaly Detection

arXiv.org Artificial Intelligence

Generalist Anomaly Detection (GAD) aims to train a unified model on an original domain that can detect anomalies in new target domains. Previous GAD methods primarily use only normal samples as references, overlooking the valuable information contained in anomalous samples that are often available in real-world scenarios. To address this limitation, we propose a more practical approach: normal-abnormal-guided generalist anomaly detection, which leverages both normal and anomalous samples as references to guide anomaly detection across diverse domains. We introduce the Normal-Abnormal Generalist Learning (NAGL) framework, consisting of two key components: Residual Mining (RM) and Anomaly Feature Learning (AFL). RM extracts abnormal patterns from normal-abnormal reference residuals to establish transferable anomaly representations, while AFL adaptively learns anomaly features in query images through residual mapping to identify instance-aware anomalies. Our approach effectively utilizes both normal and anomalous references for more accurate and efficient cross-domain anomaly detection. Extensive experiments across multiple benchmarks demonstrate that our method significantly outperforms existing GAD approaches. This work represents the first to adopt a mixture of normal and abnormal samples as references in generalist anomaly detection. The code and datasets are available at https://github.com/JasonKyng/NAGL.


Kaputt: A Large-Scale Dataset for Visual Defect Detection

arXiv.org Artificial Intelligence

We present a novel large-scale dataset for defect detection in a logistics setting. Recent work on industrial anomaly detection has primarily focused on manufacturing scenarios with highly controlled poses and a limited number of object categories. Existing benchmarks like MVTec-AD [6] and VisA [33] have reached saturation, with state-of-the-art methods achieving up to 99.9% AUROC scores. In contrast to manufacturing, anomaly detection in retail logistics faces new challenges, particularly in the diversity and variability of object pose and appearance. Leading anomaly detection methods fall short when applied to this new setting. To bridge this gap, we introduce a new benchmark that overcomes the current limitations of existing datasets. With over 230,000 images (and more than 29,000 defective instances), it is 40 times larger than MVTec-AD and contains more than 48,000 distinct objects. To validate the difficulty of the problem, we conduct an extensive evaluation of multiple state-of-the-art anomaly detection methods, demonstrating that they do not surpass 56.96% AUROC on our dataset. Further qualitative analysis confirms that existing methods struggle to leverage normal samples under heavy pose and appearance variation. With our large-scale dataset, we set a new benchmark and encourage future research towards solving this challenging problem in retail logistics anomaly detection. The dataset is available for download under https://www.kaputt-dataset.com.


Application of Machine Learning for Correcting Defect-induced Neuromorphic Circuit Inference Errors

arXiv.org Artificial Intelligence

This paper presents a machine learning-based approach to correct inference errors caused by stuck-at faults in fully analog ReRAM-based neuromorphic circuits. Using a Design-Technology Co-Optimization (DTCO) simulation framework, we model and analyze six spatial defect types-circular, circular-complement, ring, row, column, and checkerboard-across multiple layers of a multi-array neuromorphic architecture. We demonstrate that the proposed correction method, which employs a lightweight neural network trained on the circuit's output voltages, can recover up to 35% (from 55% to 90%) inference accuracy loss in defective scenarios. Our results, based on handwritten digit recognition tasks, show that even small corrective networks can significantly improve circuit robustness. This method offers a scalable and energy-efficient path toward enhanced yield and reliability for neuromorphic systems in edge and internet-of-things (IoTs) applications. In addition to correcting the specific defect types used during training, our method also demonstrates the ability to generalize-achieving reasonable accuracy when tested on different types of defects not seen during training. The framework can be readily extended to support real-time adaptive learning, enabling on-chip correction for dynamic or aging-induced fault profiles.


A Defect Classification Framework for AI-Based Software Systems (AI-ODC)

arXiv.org Artificial Intelligence

Artificial Intelligence has gained a lot of attention recently, it has been utilized in several fields ranging from daily life activities, such as responding to emails and scheduling appointments, to manufacturing and automating work activities. Artificial Intelligence systems are mainly implemented as software solutions, and it is essential to discover and remove software defects to assure its quality using defect analysis which is one of the major activities that contribute to software quality. Despite the proliferation of AI-based systems, current defect analysis models fail to capture their unique attributes. This paper proposes a framework inspired by the Orthogonal Defect Classification (ODC) paradigm and enables defect analysis of Artificial Intelligence systems while recognizing its special attributes and characteristics. This study demonstrated the feasibility of modifying ODC for AI systems to classify its defects. The ODC was adjusted to accommodate the Data, Learning, and Thinking aspects of AI systems which are newly introduced classification dimensions. This adjustment involved the introduction of an additional attribute to the ODC attributes, the incorporation of a new severity level, and the substitution of impact areas with characteristics pertinent to AI systems. The framework was showcased by applying it to a publicly available Machine Learning bug dataset, with results analyzed through one-way and two-way analysis. The case study indicated that defects occurring during the Learning phase were the most prevalent and were significantly linked to high-severity classifications. In contrast, defects identified in the Thinking phase had a disproportionate effect on trustworthiness and accuracy. These findings illustrate AIODC's capability to identify high-risk defect categories and inform focused quality assurance measures.


DeCo: Defect-Aware Modeling with Contrasting Matching for Optimizing Task Assignment in Online IC Testing

arXiv.org Artificial Intelligence

In the semiconductor industry, integrated circuit (IC) processes play a vital role, as the rising complexity and market expectations necessitate improvements in yield. Identifying IC defects and assigning IC testing tasks to the right engineers improves efficiency and reduces losses. While current studies emphasize fault localization or defect classification, they overlook the integration of defect characteristics, historical failures, and the insights from engineer expertise, which restrains their effectiveness in improving IC handling. To leverage AI for these challenges, we propose DeCo, an innovative approach for optimizing task assignment in IC testing. DeCo constructs a novel defect-aware graph from IC testing reports, capturing co-failure relationships to enhance defect differentiation, even with scarce defect data. Additionally, it formulates defect-aware representations for engineers and tasks, reinforced by local and global structure modeling on the defect-aware graph. Finally, a contrasting-based assignment mechanism pairs testing tasks with QA engineers by considering their skill level and current workload, thus promoting an equitable and efficient job dispatch. Experiments on a real-world dataset demonstrate that DeCo achieves the highest task-handling success rates in different scenarios, exceeding 80\%, while also maintaining balanced workloads on both scarce or expanded defect data. Moreover, case studies reveal that DeCo can assign tasks to potentially capable engineers, even for their unfamiliar defects, highlighting its potential as an AI-driven solution for the real-world IC failure analysis and task handling.


Advanced Clustering Framework for Semiconductor Image Analytics Integrating Deep TDA with Self-Supervised and Transfer Learning Techniques

arXiv.org Artificial Intelligence

Semiconductor manufacturing generates vast amounts of image data, crucial for defect identification and yield optimization, yet often exceeds manual inspection capabilities. Traditional clustering techniques struggle with high-dimensional, unlabeled data, limiting their effectiveness in capturing nuanced patterns. This paper introduces an advanced clustering framework that integrates deep Topological Data Analysis (TDA) with self-supervised and transfer learning techniques, offering a novel approach to unsupervised image clustering. TDA captures intrinsic topological features, while self-supervised learning extracts meaningful representations from unlabeled data, reducing reliance on labeled datasets. Transfer learning enhances the framework's adaptability and scalability, allowing fine-tuning to new datasets without retraining from scratch. Validated on synthetic and open-source semiconductor image datasets, the framework successfully identifies clusters aligned with defect patterns and process variations. This study highlights the transformative potential of combining TDA, self-supervised learning, and transfer learning, providing a scalable solution for proactive process monitoring and quality control in semiconductor manufacturing and other domains with large-scale image datasets.


Defect Detection Network In PCB Circuit Devices Based on GAN Enhanced YOLOv11

arXiv.org Artificial Intelligence

This study proposes an advanced method for surface defect detection in printed circuit boards (PCBs) using an improved YOLOv11 model enhanced with a generative adversarial network (GAN). The approach focuses on identifying six common defect types: missing hole, rat bite, open circuit, short circuit, burr, and virtual welding. By employing GAN to generate synthetic defect images, the dataset is augmented with diverse and realistic patterns, improving the model's ability to generalize, particularly for complex and infrequent defects like burrs. The enhanced YOLOv11 model is evaluated on a PCB defect dataset, demonstrating significant improvements in accuracy, recall, and robustness, especially when dealing with defects in complex environments or small targets. This research contributes to the broader field of electronic design automation (EDA), where efficient defect detection is a crucial step in ensuring high-quality PCB manufacturing. By integrating advanced deep learning techniques, this approach enhances the automation and precision of defect detection, reducing reliance on manual inspection and accelerating design-to-production workflows. The findings underscore the importance of incorporating GAN-based data augmentation and optimized detection architectures in EDA processes, providing valuable insights for improving reliability and efficiency in PCB defect detection within industrial applications.


MVREC: A General Few-shot Defect Classification Model Using Multi-View Region-Context

arXiv.org Artificial Intelligence

Few-shot defect multi-classification (FSDMC) is an emerging trend in quality control within industrial manufacturing. However, current FSDMC research often lacks generalizability due to its focus on specific datasets. Additionally, defect classification heavily relies on contextual information within images, and existing methods fall short of effectively extracting this information. To address these challenges, we propose a general FSDMC framework called MVREC, which offers two primary advantages: (1) MVREC extracts general features for defect instances by incorporating the pre-trained AlphaCLIP model. (2) It utilizes a region-context framework to enhance defect features by leveraging mask region input and multi-view context augmentation. Furthermore, Few-shot Zip-Adapter(-F) classifiers within the model are introduced to cache the visual features of the support set and perform few-shot classification. We also introduce MVTec-FS, a new FSDMC benchmark based on MVTec AD, which includes 1228 defect images with instance-level mask annotations and 46 defect types. Extensive experiments conducted on MVTec-FS and four additional datasets demonstrate its effectiveness in general defect classification and its ability to incorporate contextual information to improve classification performance. Code: https://github.com/ShuaiLYU/MVREC