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 composite material


Foundation Model for Composite Materials and Microstructural Analysis

arXiv.org Artificial Intelligence

The rapid advancement of machine learning has unlocked numerous opportunities for materials science, particularly in accelerating the design and analysis of materials. However, a significant challenge lies in the scarcity and high cost of obtaining high-quality materials datasets. In other fields, such as natural language processing, foundation models pre-trained on large datasets have achieved exceptional success in transfer learning, effectively leveraging latent features to achieve high performance on tasks with limited data. Despite this progress, the concept of foundation models remains underexplored in materials science. Here, we present a foundation model specifically designed for composite materials. Our model is pre-trained on a dataset of short-fiber composites to learn robust latent features. During transfer learning, the MMAE accurately predicts homogenized stiffness, with an R2 score reaching as high as 0.959 and consistently exceeding 0.91, even when trained on limited data. These findings validate the feasibility and effectiveness of foundation models in composite materials. We anticipate extending this approach to more complex three-dimensional composite materials, polycrystalline materials, and beyond. Moreover, this framework enables high-accuracy predictions even when experimental data are scarce, paving the way for more efficient and cost-effective materials design and analysis.


Evolving Genetic Programming Tree Models for Predicting the Mechanical Properties of Green Fibers for Better Biocomposite Materials

arXiv.org Artificial Intelligence

Advanced modern technology and industrial sustainability theme have contributed implementing composite materials for various industrial applications. Green composites are among the desired alternatives for the green products. However, to properly control the performance of the green composites, predicting their constituents properties are of paramount importance. This work presents an innovative evolving genetic programming tree models for predicting the mechanical properties of natural fibers based upon several inherent chemical and physical properties. Cellulose, hemicellulose, lignin and moisture contents as well as the Microfibrillar angle of various natural fibers were considered to establish the prediction models. A one-hold-out methodology was applied for training/testing phases. Robust models were developed to predict the tensile strength, Young's modulus, and the elongation at break properties of the natural fibers. It was revealed that Microfibrillar angle was dominant and capable of determining the ultimate tensile strength of the natural fibers by 44.7% comparable to other considered properties, while the impact of cellulose content in the model was only 35.6%. This in order would facilitate utilizing artificial intelligence in predicting the overall mechanical properties of natural fibers without experimental efforts and cost to enhance developing better green composite materials for various industrial applications.


Autonomous Multi-Rotor UAVs: A Holistic Approach to Design, Optimization, and Fabrication

arXiv.org Artificial Intelligence

Unmanned Aerial Vehicles (UAVs) have become pivotal in domains spanning military, agriculture, surveillance, and logistics, revolutionizing data collection and environmental interaction. With the advancement in drone technology, there is a compelling need to develop a holistic methodology for designing UAVs. This research focuses on establishing a procedure encompassing conceptual design, use of composite materials, weight optimization, stability analysis, avionics integration, advanced manufacturing, and incorporation of autonomous payload delivery through object detection models tailored to satisfy specific applications while maintaining cost efficiency. The study conducts a comparative assessment of potential composite materials and various quadcopter frame configurations. The novel features include a payload-dropping mechanism, a unibody arm fixture, and the utilization of carbon-fibre-balsa composites. A quadcopter is designed and analyzed using the proposed methodology, followed by its fabrication using additive manufacturing and vacuum bagging techniques. A computer vision-based deep learning model enables precise delivery of payloads by autonomously detecting targets.


Non-contact Sensing for Anomaly Detection in Wind Turbine Blades: A focus-SVDD with Complex-Valued Auto-Encoder Approach

arXiv.org Artificial Intelligence

The occurrence of manufacturing defects in wind turbine blade (WTB) production can result in significant increases in operation and maintenance costs and lead to severe and disastrous consequences. Therefore, inspection during the manufacturing process is crucial to ensure consistent fabrication of composite materials. Non-contact sensing techniques, such as Frequency Modulated Continuous Wave (FMCW) radar, are becoming increasingly popular as they offer a full view of these complex structures during curing. In this paper, we enhance the quality assurance of manufacturing utilizing FMCW radar as a non-destructive sensing modality. Additionally, a novel anomaly detection pipeline is developed that offers the following advantages: (1) We use the analytic representation of the Intermediate Frequency signal of the FMCW radar as a feature to disentangle material-specific and round-trip delay information from the received wave. (2) We propose a novel anomaly detection methodology called focus Support Vector Data Description (focus-SVDD). This methodology involves defining the limit boundaries of the dataset after removing healthy data features, thereby focusing on the attributes of anomalies. (3) The proposed method employs a complex-valued autoencoder to remove healthy features and we introduces a new activation function called Exponential Amplitude Decay (EAD). EAD takes advantage of the Rayleigh distribution, which characterizes an instantaneous amplitude signal. The effectiveness of the proposed method is demonstrated through its application to collected data, where it shows superior performance compared to other state-of-the-art unsupervised anomaly detection methods. This method is expected to make a significant contribution not only to structural health monitoring but also to the field of deep complex-valued data processing and SVDD application.


DeepTextMark: Deep Learning based Text Watermarking for Detection of Large Language Model Generated Text

arXiv.org Artificial Intelligence

The capabilities of text generators have grown with the rapid development of Large Language Models (LLM). To prevent potential misuse, the ability to detect whether texts are produced by LLM has become increasingly important. Several related works have attempted to solve this problem using binary classifiers that categorize input text as human-written or LLM-generated. However, these classifiers have been shown to be unreliable. As impactful decisions could be made based on the result of the classification, the text source detection needs to be high-quality. To this end, this paper presents DeepTextMark, a deep learning-based text watermarking method for text source detection. Applying Word2Vec and Sentence Encoding for watermark insertion and a transformer-based classifier for watermark detection, DeepTextMark achieves blindness, robustness, imperceptibility, and reliability simultaneously. As discussed further in the paper, these traits are indispensable for generic text source detection, and the application focus of this paper is on the text generated by LLM. DeepTextMark can be implemented as an "add-on" to existing text generation systems. That is, the method does not require access or modification to the text generation technique. Experiments have shown high imperceptibility, high detection accuracy, enhanced robustness, reliability, and fast running speed of DeepTextMark.


Deep neural operator for learning transient response of interpenetrating phase composites subject to dynamic loading

arXiv.org Artificial Intelligence

Additive manufacturing has been recognized as an industrial technological revolution for manufacturing, which allows fabrication of materials with complex three-dimensional (3D) structures directly from computer-aided design models. The mechanical properties of interpenetrating phase composites (IPCs), especially response to dynamic loading, highly depend on their 3D structures. In general, for each specified structural design, it could take hours or days to perform either finite element analysis (FEA) or experiments to test the mechanical response of IPCs to a given dynamic load. To accelerate the physics-based prediction of mechanical properties of IPCs for various structural designs, we employ a deep neural operator (DNO) to learn the transient response of IPCs under dynamic loading as surrogate of physics-based FEA models. We consider a 3D IPC beam formed by two metals with a ratio of Young's modulus of 2.7, wherein random blocks of constituent materials are used to demonstrate the generality and robustness of the DNO model. To obtain FEA results of IPC properties, 5,000 random time-dependent strain loads generated by a Gaussian process kennel are applied to the 3D IPC beam, and the reaction forces and stress fields inside the IPC beam under various loading are collected. Subsequently, the DNO model is trained using an incremental learning method with sequence-to-sequence training implemented in JAX, leading to a 100X speedup compared to widely used vanilla deep operator network models. After an offline training, the DNO model can act as surrogate of physics-based FEA to predict the transient mechanical response in terms of reaction force and stress distribution of the IPCs to various strain loads in one second at an accuracy of 98%. Also, the learned operator is able to provide extended prediction of the IPC beam subject to longer random strain loads at a reasonably well accuracy.


Self-learning locally-optimal hypertuning using maximum entropy, and comparison of machine learning approaches for estimating fatigue life in composite materials

arXiv.org Artificial Intelligence

Applications of Structural Health Monitoring (SHM) combined with Machine Learning (ML) techniques enhance real-time performance tracking and increase structural integrity awareness of civil, aerospace and automotive infrastructures. This SHM-ML synergy has gained popularity in the last years thanks to the anticipation of maintenance provided by arising ML algorithms and their ability of handling large quantities of data and considering their influence in the problem. In this paper we develop a novel ML nearest-neighbors-alike algorithm based on the principle of maximum entropy to predict fatigue damage (Palmgren-Miner index) in composite materials by processing the signals of Lamb Waves -- a non-destructive SHM technique -- with other meaningful features such as layup parameters and stiffness matrices calculated from the Classical Laminate Theory (CLT). The full data analysis cycle is applied to a dataset of delamination experiments in composites. The predictions achieve a good level of accuracy, similar to other ML algorithms, e.g. Neural Networks or Gradient-Boosted Trees, and computation times are of the same order of magnitude. The key advantages of our proposal are: (1) The automatic determination of all the parameters involved in the prediction, so no hyperparameters have to be set beforehand, which saves time devoted to hypertuning the model and also represents an advantage for autonomous, self-supervised SHM. (2) No training is required, which, in an \textit{online learning} context where streams of data are fed continuously to the model, avoids repeated training -- essential for reliable real-time, continuous monitoring.


Artificial intelligence helps to make composite materials stronger, more reliable

#artificialintelligence

UBCO professor Abbas Milani and doctoral student Tina Olfatbakhsh use X-ray computed tomography to capture high-resolution 3D images of composite materials to study their internal structure. Researchers at UBC Okanagan have come up with an easier way to examine the complex structure of fibres and multiscale materials, helping to ensure newly developed composites won't fail under excessive loads. Using materials informatics and machine learning, the team has uncovered a new way to analyze the effectiveness of state-of-the-art fabric composites used in aerospace, construction, automotive and sports industries. The complex structures and configurations of these composites--while making them more durable and functional--are challenging to analyze, explains Dr. Abas Milani, a Professor in UBC Okanagan's School of Engineering and founding Director of the Materials and Manufacturing Research Institute. Fabric composites are interwoven materials that provide a lightweight, stronger and often more formable alternative to simpler one-dimensional composite materials, he explains.


Stress field prediction in fiber-reinforced composite materials using a deep learning approach

arXiv.org Artificial Intelligence

Computational stress analysis is an important step in the design of material systems. Finite element method (FEM) is a standard approach of performing stress analysis of complex material systems. A way to accelerate stress analysis is to replace FEM with a data-driven machine learning based stress analysis approach. In this study, we consider a fiber-reinforced matrix composite material system and we use deep learning tools to find an alternative to the FEM approach for stress field prediction. We first try to predict stress field maps for composite material systems of fixed number of fibers with varying spatial configurations. Specifically, we try to find a mapping between the spatial arrangement of the fibers in the composite material and the corresponding von Mises stress field. This is achieved by using a convolutional neural network (CNN), specifically a U-Net architecture, using true stress maps of systems with same number of fibers as training data. U-Net is a encoder-decoder network which in this study takes in the composite material image as an input and outputs the stress field image which is of the same size as the input image. We perform a robustness analysis by taking different initializations of the training samples to find the sensitivity of the prediction accuracy to the small number of training samples. When the number of fibers in the composite material system is increased for the same volume fraction, a finer finite element mesh discretization is required to represent the geometry accurately. This leads to an increase in the computational cost. Thus, the secondary goal here is to predict the stress field for systems with larger number of fibers with varying spatial configurations using information from the true stress maps of relatively cheaper systems of smaller fiber number.


Isaac Newton May Have Met His Match: New AI Tool Calculates Materials' Stress and Strain Based on Photos

#artificialintelligence

MIT researchers have developed a machine-learning technique that uses an image of the material's internal structure to estimate the stresses and strains acting on the material. The advance could accelerate engineers' design process by eliminating the need to solve complex equations. Isaac Newton may have met his match. For centuries, engineers have relied on physical laws -- developed by Newton and others -- to understand the stresses and strains on the materials they work with. But solving those equations can be a computational slog, especially for complex materials.