Machine fault diagnosis (FD) is a critical task for predictive maintenance, enabling early fault detection and preventing unexpected failures. Despite its importance, existing FD models are operation-specific with limited generalization across diverse datasets. Foundation models (FM) have demonstrated remarkable potential in both visual and language domains, achieving impressive generalization capabilities even with minimal data through few-shot or zero-shot learning. However, translating these advances to FD presents unique hurdles. Unlike the large-scale, cohesive datasets available for images and text, FD datasets are typically smaller and more heterogeneous, with significant variations in sampling frequencies and the number of channels across different systems and applications. This heterogeneity complicates the design of a universal architecture capable of effectively processing such diverse data while maintaining robust feature extraction and learning capabilities. In this paper, we introduce UniFault, a foundation model for fault diagnosis that systematically addresses these issues. Specifically, the model incorporates a comprehensive data harmonization pipeline featuring two key innovations. First, a unification scheme transforms multivariate inputs into standardized univariate sequences. Second, a novel cross-domain temporal fusion strategy mitigates distribution shifts and enriches sample diversity and count, improving the model generalization across varying conditions. UniFault is pretrained on over 6.9 million samples spanning diverse FD datasets, enabling superior few-shot performance. Extensive experiments on real-world FD datasets demonstrate that UniFault achieves state-of-the-art performance, setting a new benchmark for fault diagnosis models and paving the way for more scalable and robust predictive maintenance solutions.

Industrial fault diagnosis faces the dual challenges of data scarcity and the difficulty of deploying large AI models in resource-constrained environments. This paper introduces Syn-Diag, a novel cloud-edge synergistic framework that leverages Large Language Models to overcome these limitations in few-shot fault diagnosis. Syn-Diag is built on a three-tiered mechanism: 1) Visual-Semantic Synergy, which aligns signal features with the LLM's semantic space through cross-modal pre-training; 2) Content-Aware Reasoning, which dynamically constructs contextual prompts to enhance diagnostic accuracy with limited samples; and 3) Cloud-Edge Synergy, which uses knowledge distillation to create a lightweight, efficient edge model capable of online updates via a shared decision space. Extensive experiments on six datasets covering different CWRU and SEU working conditions show that Syn-Diag significantly outperforms existing methods, especially in 1-shot and cross-condition scenarios. The edge model achieves performance comparable to the cloud version while reducing model size by 83% and latency by 50%, offering a practical, robust, and deployable paradigm for modern intelligent diagnostics.

In the area of bearing fault diagnosis, deep learning (DL) methods have been widely used recently. However, due to the high cost or privacy concerns, high-quality labeled data are scarce in real world scenarios. While few-shot learning has shown promise in addressing data scarcity, existing methods still face significant limitations in this domain. Traditional data augmentation techniques often suffer from mode collapse and generate low-quality samples that fail to capture the diversity of bearing fault patterns. Moreover, conventional convolutional neural networks (CNNs) with local receptive fields makes them inadequate for extracting global features from complex vibration signals. Additionally, existing methods fail to model the intricate relationships between limited training samples. To solve these problems, we propose an advanced data augmentation and contrastive fourier convolution framework (DAC-FCF) for bearing fault diagnosis under limited data. Firstly, a novel conditional consistent latent representation and reconstruction generative adversarial network (CCLR-GAN) is proposed to generate more diverse data. Secondly, a contrastive learning based joint optimization mechanism is utilized to better model the relations between the available training data. Finally, we propose a 1D fourier convolution neural network (1D-FCNN) to achieve a global-aware of the input data. Experiments demonstrate that DAC-FCF achieves significant improvements, outperforming baselines by up to 32\% on case western reserve university (CWRU) dataset and 10\% on a self-collected test bench. Extensive ablation experiments prove the effectiveness of the proposed components. Thus, the proposed DAC-FCF offers a promising solution for bearing fault diagnosis under limited data.

Bearing faults in rotating machinery can lead to significant operational disruptions and maintenance costs. Modern methods for bearing fault diagnosis rely heavily on vibration analysis and machine learning techniques, which often require extensive labeled data and may not adapt well to dynamic environments. This study explores the feasibility of reinforcement learning (RL), specifically Deep Q-Networks (DQNs), for bearing fault classification tasks in machine condition monitoring to enhance the accuracy and adaptability of bearing fault diagnosis. The results demonstrate that while RL models developed in this study can match the performance of traditional supervised learning models under controlled conditions, they excel in adaptability when equipped with optimized reward structures. However, their computational demands highlight areas for further improvement. These findings demonstrate RL's potential to complement traditional methods, paving the way for adaptive diagnostic frameworks.

This paper proposes a novel graph-based framework for robust and interpretable multiclass fault diagnosis in rotating machinery. The method integrates entropy-optimized signal segmentation, time-frequency feature extraction, and graph-theoretic modeling to transform vibration signals into structured representations suitable for classification. Graph metrics, such as average shortest path length, modularity, and spectral gap, are computed and combined with local features to capture global and segment-level fault characteristics. The proposed method achieves high diagnostic accuracy when evaluated on two benchmark datasets, the CWRU bearing dataset (under 0-3 HP loads) and the SU gearbox and bearing datasets (under different speed-load configurations). Classification scores reach up to 99.8% accuracy on Case Western Reserve University (CWRU) and 100% accuracy on the Southeast University datasets using a logistic regression classifier. Furthermore, the model exhibits strong noise resilience, maintaining over 95.4% accuracy at high noise levels (standard deviation = 0.5), and demonstrates excellent cross-domain transferability with up to 99.7% F1-score in load-transfer scenarios. Compared to traditional techniques, this approach requires no deep learning architecture, enabling lower complexity while ensuring interpretability. The results confirm the method's scalability, reliability, and potential for real-time deployment in industrial diagnostics.

Although numerous machine learning models exist to detect issues like rolling bearing strain and deformation, typically caused by improper mounting, overloading, or poor lubrication, these models often struggle to isolate faults from the noise of real-world operational and environmental variability. Conditions such as variable loads, high temperatures, stress, and rotational speeds can mask early signs of failure, making reliable detection challenging. To address these limitations, this work proposes a continual deep learning approach capable of learning across domains that share underlying structure over time. This approach goes beyond traditional accuracy metrics by addressing four second-order challenges: catastrophic forgetting (where new learning overwrites past knowledge), lack of plasticity (where models fail to adapt to new data), forward transfer (using past knowledge to improve future learning), and backward transfer (refining past knowledge with insights from new domains). The method comprises a feature generator and domain-specific classifiers, allowing capacity to grow as new domains emerge with minimal interference, while an experience replay mechanism selectively revisits prior domains to mitigate forgetting. Moreover, nonlinear dependencies across domains are exploited by prioritizing replay from those with the highest prior errors, refining models based on most informative past experiences. Experiments show high average domain accuracy (up to 88.96%), with forgetting measures as low as .0027 across non-stationary class-incremental environments.

Neural networks require massive amounts of annotated data to train intelligent solutions. Acquiring many labeled data in industrial applications is often difficult; therefore, semi-supervised approaches are preferred. We propose a new semi-supervised co-training method, which combines time and time-frequency (TF) machine learning models to improve performance and reliability. The developed framework collaboratively co-trains fast time-domain models by utilizing high-performing TF techniques without increasing the inference complexity. Besides, it operates in cloud-edge networks and offers holistic support for many applications covering edge-real-time monitoring and cloud-based updates and corrections. Experimental results on bearing fault diagnosis verify the superiority of our technique compared to a competing self-training method. The results from two case studies show that our method outperforms self-training for different noise levels and amounts of available data with accuracy gains reaching from 10.6% to 33.9%. They demonstrate that fusing time-domain and TF-based models offers opportunities for developing high-performance industrial solutions.

Source-free domain adaptation (SFDA) has been exploited for cross-domain bearing fault diagnosis without access to source data. Current methods select partial target samples with reliable pseudo-labels for model adaptation, which is sub-optimal due to the ignored target samples. We argue that every target sample can contribute to model adaptation, and accordingly propose in this paper a novel SFDA-based approach for bearing fault diagnosis that exploits both reliable and unreliable pseudo-labels. We develop a data-augmentation-based label voting strategy to divide the target samples into reliable and unreliable ones. We propose to explore the underlying relation between feature space and label space by using the reliable pseudo-labels as ground-truth labels, meanwhile, alleviating negative transfer by maximizing the entropy of the unreliable pseudo-labels. The proposed method achieves well-balance between discriminability and diversity by taking advantage of reliable and unreliable pseudo-labels. Extensive experiments are conducted on two bearing fault benchmarks, demonstrating that our approach achieves significant performance improvements against existing SFDA-based bearing fault diagnosis methods. Our code is available at https://github.com/BdLab405/SDALR.

The growing complexity of machinery and the increasing demand for operational efficiency and safety have driven the development of advanced fault diagnosis techniques. Among these, convolutional neural networks (CNNs) have emerged as a powerful tool, offering robust and accurate fault detection and classification capabilities. This comprehensive review delves into the application of CNNs in machine fault diagnosis, covering its theoretical foundation, architectural variations, and practical implementations. The strengths and limitations of CNNs are analyzed in this domain, discussing their effectiveness in handling various fault types, data complexities, and operational environments. Furthermore, we explore the evolving landscape of CNN-based fault diagnosis, examining recent advancements in data augmentation, transfer learning, and hybrid architectures. Finally, we highlight future research directions and potential challenges to further enhance the application of CNNs for reliable and proactive machine fault diagnosis.

Bearing fault diagnosis under varying working conditions faces challenges, including a lack of labeled data, distribution discrepancies, and resource constraints. To address these issues, we propose a progressive knowledge distillation framework that transfers knowledge from a complex teacher model, utilizing a Graph Convolutional Network (GCN) with Autoregressive moving average (ARMA) filters, to a compact and efficient student model. To mitigate distribution discrepancies and labeling uncertainty, we introduce Enhanced Local Maximum Mean Squared Discrepancy (ELMMSD), which leverages mean and variance statistics in the Reproducing Kernel Hilbert Space (RKHS) and incorporates a priori probability distributions between labels. This approach increases the distance between clustering centers, bridges subdomain gaps, and enhances subdomain alignment reliability. Experimental results on benchmark datasets (CWRU and JNU) demonstrate that the proposed method achieves superior diagnostic accuracy while significantly reducing computational costs. Comprehensive ablation studies validate the effectiveness of each component, highlighting the robustness and adaptability of the approach across diverse working conditions.